Three-Electrode Capacitor Structure for Higher Capacitance Density

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Solution Overview

Problem

Current planar MIM capacitors in integrated circuits have low density and capacitance per unit semiconductor area due to their planar layout, and existing undulating MIM capacitors with complex finger elements face manufacturing difficulties and poor contact resistance.

Innovation Solution

A three-electrode capacitor structure with a planar bottom electrode, a middle electrode featuring spaced conductive pillars, and an upper electrode that undulates over these pillars, along with insulator layers, is developed to increase capacitance density. The structure includes a copper bottom electrode, an aluminum middle electrode, and a silicon nitride insulator layer, allowing for higher capacitance within a smaller area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If planar MIM capacitor layout is used, then manufacturing is simple, but capacitance density and capacitance per unit area are low

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidcapacitance density
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The patent transitions from a planar two-dimensional capacitor layout to a three-dimensional structure by introducing vertical conductive pillars that extend upward from the substrate. The upper electrode undulates over these pillars, creating additional capacitive surfaces in the vertical dimension. This dimensional transformation increases the effective capacitance area without proportionally increasing the footprint area, thereby improving capacitance density while maintaining compatibility with standard fabrication processes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent embeds multiple conductive pillars within the capacitor structure, with the upper electrode undulating over and between these pillars. This nested arrangement allows the electric field to interact with multiple conductive surfaces vertically stacked within a compact volume, effectively nesting capacitive elements one above another to achieve higher capacitance density in a confined space.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Quantity of substance

If undulating MIM layers with contacts to ends are used, then capacitance density is improved, but contact resistance is poor

Engineering Contradiction:
Improvecapacitance densityVSAvoidcontact resistance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent divides the middle electrode into multiple discrete conductive pillars rather than using a continuous undulating layer. Each pillar is independently formed and contacted, allowing for optimized contact interfaces at the base of each pillar. This segmentation enables better electrical contact to the middle electrode while maintaining the undulating upper electrode surface that provides high capacitance density.

Inventive Principle:
Principle #1Segmentation

3Quantity of substance

If finger-based MIM capacitors are used, then capacitance density is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvecapacitance densityVSAvoidmanufacturing complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent employs an undulating upper electrode surface that curves and waves over the conductive pillars, replacing the complex straight-line finger patterns with a continuous curved surface. This curvature approach achieves high capacitance density through increased surface area in a compact footprint while being more compatible with standard deposition and patterning processes than finger-based structures.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentUS12034039B2Three electrode capacitor structure using spaced conductive pillars
Publication Date: 2024.07.09 GLOBALFOUNDRIES SINGAPORE PTE LTD
  • US12034039B2 patent drawing
  • US12034039B2 patent drawing
  • US12034039B2 patent drawing

AI summary

A capacitor structure for an integrated circuit (IC) and a related method of forming are disclosed. The capacitor structure includes three electrodes. A planar bottom electrode has a first insulator layer thereover. A middle electrode includes a conductive layer over the first insulator layer and a plurality of spaced conductive pillars contacting the conductive layer. A second insulator layer extends over and between the plurality of spaced conductive pillars and contacts the conductive layer. An upper electrode extends over the second insulator layer, and hence, over and between the plurality of spaced conductive pillars. A length of the upper electrode can be controlled, in part, by the number and dimensions of the conductive pillars to increase capacitance capabilities per area.