Three-Level Inverter Modulation for Unbalanced Half-Bus Voltages

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Three-level inverters experience deviations in output voltage due to voltage and current harmonics caused by imbalances between positive and negative bus voltages during voltage modulation.

Innovation Solution

A voltage modulation method for three-level inverters that calculates switching duty cycles based on positive and negative half-bus voltages relative to a bus midpoint, ensuring accurate output voltage by adjusting the operation of bridge arms to maintain consistency with the desired output voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a current control method is used to handle bus voltage imbalance, then the inverter can operate with unbalanced buses, but voltage and current harmonics are introduced and output voltage accuracy deteriorates

Engineering Contradiction:
Improveability to operate with unbalanced bus voltagesVSAvoidoutput voltage accuracy
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent segments the bus voltage measurement into two independent half-bus voltages (positive half-bus voltage and negative half-bus voltage) instead of treating the bus as a single unit. This segmentation allows the control system to independently account for voltage imbalances on each side of the neutral point, enabling accurate output voltage control even when the overall bus voltage is unbalanced. The segmentation principle resolves the contradiction by allowing adaptability to unbalanced conditions while maintaining precision through separate measurement and compensation of each half-bus voltage.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If traditional voltage modulation is used, then the control method is simple, but output voltage accuracy deteriorates due to bus voltage imbalance deviations

Engineering Contradiction:
Improvecontrol method complexityVSAvoidoutput voltage accuracy
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent introduces an intermediary measurement approach by measuring the half-bus voltages relative to the neutral point rather than measuring the full bus voltage directly. This intermediary measurement serves as a mediator between the unbalanced bus voltage condition and the control system, providing accurate voltage information that accounts for neutrality point shifts. The intermediary measurement enables precise duty cycle calculation without requiring complex compensation algorithms, thus maintaining control simplicity while improving voltage accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If half-bus voltage modulation is implemented, then output voltage accuracy is improved, but measurement and control complexity increases

Engineering Contradiction:
Improveoutput voltage accuracyVSAvoidmeasurement and control complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent implements a self-service control approach where the control system automatically adapts to bus voltage imbalances by using the measured half-bus voltages to calculate appropriate duty cycles. The system serves itself by internally compensating for voltage imbalances without requiring external intervention or complex coordination with other system components. The controller automatically adjusts the switching duties of positive and negative bridge arms based on the measured half-bus voltages, eliminating the need for manual calibration or complex external control mechanisms, thus achieving high precision with manageable complexity.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12537463B1Voltage modulation method and three-level inverter
Publication Date: 2026.01.27 SHANGHAI SIGEYUAN INTELLIGENT TECH CO LTD
  • US12537463B1 patent drawing
  • US12537463B1 patent drawing

AI summary

Provided are a voltage modulation method and a three-level inverter, belonging to the field of inverter control technologies. The voltage modulation method is applied to a three-level inverter circuit including a neutral line relay. The voltage modulation method includes: determining a desired output voltage for each phase of the three-level inverter circuit; obtaining, in response to the neutral line relay being in an on state, a positive half-bus voltage and a negative half-bus voltage in the three-level inverter circuit; determining, based on the positive half-bus voltage and the desired output voltage, a first switching duty cycle during a positive half-cycle; determining, based on the negative half-bus voltage and the desired output voltage, a second switching duty cycle during a negative half-cycle; and driving, based on the first switching duty cycle and the second switching duty cycle, the three-level inverter circuit to output the desired output voltage.