Three-Row Wheel Vehicle Front Pivot Link Mechanism

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Solution Overview

Problem

Existing three-row wheel vehicles face difficulties in traversing high steps due to limited upward movement of the front wheel group, which affects stability and ability to ride over protrusions, as they rely primarily on upward force and change in center of gravity for clearance.

Innovation Solution

The vehicle incorporates laterally spaced front and rear pivot links, swing arms, force transmission mechanisms, and connecting links that convert rearward forces into upward forces, allowing the front wheel group to be actively raised and maintain stability by utilizing both upward and rearward forces effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the front wheel is raised by adjusting link lengths and offset angles, then the front wheel can pass over protrusions and climb steps, but the center of gravity position changes and running stability deteriorates

Engineering Contradiction:
Improveability to pass over protrusions and climb stepsVSAvoidrunning stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The front pivot link is designed to pivot in the vertical direction around a pivot axis at its middle portion, allowing dynamic adjustment of the front wheel group position. This dynamic mechanism enables the front wheel to be actively raised when approaching steps while maintaining the ability to return to a stable running position, thus resolving the contradiction between step-climbing capability and running stability.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If the front wheel is not actively raised, then the vehicle structure remains simple, but the front wheel cannot get over high steps

Engineering Contradiction:
Improvevehicle structure simplicityVSAvoidability to get over high steps
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The swing arm mechanism connected to the front pivot link provides active raising capability through controlled movement. When the front wheel approaches a step, the swing arm pivots to lift the front wheel group, enabling the vehicle to overcome high steps without requiring complex additional actuation systems, thus maintaining structural simplicity while enhancing step-climbing ability.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If only upward force is utilized, then the force transmission system remains simple, but the front wheel group cannot efficiently ride on high steps

Engineering Contradiction:
Improveforce transmission system simplicityVSAvoidefficiency of riding on steps
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The force transmission mechanism is designed to convert rearward force from the swing arm into upward force on the front pivot link through pivotal movement. This dynamic force conversion utilizes both upward and rearward force components, significantly improving the efficiency of front wheel group elevation on high steps without requiring a complex multi-force transmission system.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables the front wheel group to efficiently ride over steps of varying heights without significant deterioration in vehicle stability, even when the step height equals or exceeds the front wheel radius, by effectively utilizing both upward and rearward forces, and maintains center wheel stability.

Implementation Method 1

each force transmission mechanism being configured to convert a rearward force transmitted from the corresponding wheel of the front wheel group to the swing arm into an upward force and transmit the upward force to the front pivot link

Methodology Applied
Scientific EffectForce conversion: Mechanical Advantage

Implementation Method 2

Each front pivot link that is connected at a middle portion to a vehicle body so as to pivot in a vertical direction around a first pivot axis; each rear pivot link is connected to the vehicle body so as to pivot in a vertical direction around a third pivot axis

Methodology Applied
Scientific EffectPivoting motion: Hinge

Implementation Method 3

each swing arm is connected to a front end portion of the front pivot link so as to swing in a front-rear direction around a second pivot axis

Methodology Applied
Scientific EffectSwinging motion: Pendulum

Data Source

PatentUS11312196B2Three-row wheel vehicle
Publication Date: 2022.04.26 TOYOTA JIDOSHA KK
  • US11312196B2 patent drawing
  • US11312196B2 patent drawing
  • US11312196B2 patent drawing

AI summary

A three-row wheel vehicle having front, center and rear wheels has laterally spaced front pivot links each pivotably connected at a middle to a vehicle body, laterally spaced swing arms each swingably connected to a front end of the front pivot link and rotatably supports the front wheel at a lower end, laterally spaced rear pivot links each pivotably connected to the vehicle body at a middle and rotatably supports the rear wheel at a rear end, laterally spaced force transmission mechanisms each configured to convert a rearward force transmitted from the front wheel to the swing arm into an upward force and transmit the upward force to the front pivot link on a front side of the middle, and laterally spaced connecting links each pivotably attached to a rear end of the front pivot link and a front end of the rear pivot link.