Through-Via Nanostructure Transistor Layout With Air-Gap Isolation

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Solution Overview

Problem

The integration of multi-gate devices in semiconductor manufacturing is challenging due to increased complexity and complexity in semiconductor manufacturing processes, which hinders the advancement of semiconductor ICs and devices.

Innovation Solution

The semiconductor structure includes a nanostructure transistor with a through via structure that connects top and bottom interconnects, reducing electrical routing complexity and forming an air gap to minimize coupling capacitance, utilizing techniques like photolithography and self-aligned processes for patterning and isolation layer formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multi-gate devices are integrated to improve gate control and reduce short-channel effects, then device performance is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvegate controlVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the interconnect routing into multiple layers (top and bottom interconnects) and uses through-via structures to connect them, distributing the routing complexity across different spatial levels while maintaining improved gate control through the multi-gate device architecture

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from planar routing to three-dimensional routing by introducing through-via structures that connect top and bottom interconnect layers, adding a vertical dimension to the interconnect architecture to manage routing complexity while preserving device performance

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If conventional routing methods are used, then manufacturing process is simpler, but electrical routing complexity increases

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidelectrical routing complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent resolves electrical routing complexity by moving from two-dimensional planar routing to three-dimensional routing with through-via structures, enabling vertical connections between top and bottom interconnect layers while maintaining manufacturing feasibility through self-aligned processes

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Area of stationary object

If interconnects are placed closer to reduce area, then device size is reduced, but coupling capacitance increases

Engineering Contradiction:
Improvedevice areaVSAvoidcoupling capacitance
Core Design Contradiction:
Area of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The patent introduces an air gap as an intermediary element between the top and bottom interconnects, providing electrical isolation that minimizes coupling capacitance while allowing the interconnects to be positioned in close proximity, thus reducing device area without increasing parasitic capacitance

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20240021497A1Semiconductor structure with through via structure and method for manufacturing the same
Publication Date: 2024.01.18 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20240021497A1 patent drawing
  • US20240021497A1 patent drawing
  • US20240021497A1 patent drawing

AI summary

Semiconductor structures and methods for manufacturing the same are provided. The semiconductor structure includes a channel member having a longitudinal axis in a first direction, and the channel member has a first portion and a second portion separated from each other by a blank region. The semiconductor structure also includes a first gate structure formed over the blank region and having a longitudinal axis in a second direction different from the first direction and an isolation structure formed in the blank region and abutting the first gate structure in the second direction. The semiconductor structure also includes a through via structure formed through the isolation structure. In addition, the through via structure includes a first conductive filling layer, and a first air gap is sandwiched between the first conductive filling layer and the isolation structure.