Power Steering Tie Rod Force Shaping via Lookup Tables

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Solution Overview

Problem

Power steering systems face challenges in achieving desired steering feel due to issues with the vehicle chassis, which can dominate system performance and require iterative hardware and software modifications, leading to delayed development and increased costs.

Innovation Solution

A power steering control system that determines actual load torque associated with the vehicle chassis and generates a steering control signal to minimize modifications to the steering system dynamics, using sensors and a control module to compensate for non-modifiable inputs and adjust outputs accordingly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If iterative hardware and software modifications are made to the steering system to compensate for chassis issues, then steering feel performance can be improved, but development time increases and costs increase

Engineering Contradiction:
Improvesteering feel performanceVSAvoiddevelopment completion time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent applies preliminary action by pre-calculating and storing optimal tie rod force parameters in a lookup table during system initialization or offline computation. When the vehicle operates, the control system simply retrieves pre-computed values based on current operating conditions (steering angle, vehicle speed, etc.), avoiding real-time iterative modifications and significantly reducing development and computation time.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes parameters by transforming the complex control problem into a parameter-based solution. Instead of iteratively modifying hardware or complex software algorithms, the system varies tie rod force parameters (magnitude, phase, frequency) based on pre-determined optimal values stored in lookup tables, allowing quick adaptation to different chassis configurations without iterative re-tuning.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If iterative hardware and software modifications are made to the steering system to compensate for chassis issues, then steering feel performance can be improved, but system cost increases

Engineering Contradiction:
Improvesteering feel performanceVSAvoidsystem cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent replaces complex mechanical tuning and iterative hardware modifications with a computational approach using lookup tables and signal processing. The control system uses pre-computed parameter sets to achieve optimal steering feel without requiring physical reconfiguration of steering components, reducing both development costs and manufacturing complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses copying by storing optimal control parameter sets in lookup tables that can be retrieved and applied to different operating conditions. Instead of re-developing control algorithms for each scenario, the system copies and applies pre-validated parameter sets from the lookup table, reducing development costs and simplifying the control system architecture.

Inventive Principle:
Principle #26Copying

3Reliability

If the chassis is modified during development, then chassis performance can be improved, but the steering system requires re-tuning which delays development

Engineering Contradiction:
Improvechassis performanceVSAvoiddevelopment efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies dynamics by creating an adaptive control system that responds to changing chassis characteristics. The lookup table contains multiple pre-computed parameter sets that can be dynamically selected based on current operating conditions and chassis state, allowing the steering system to automatically adapt to chassis modifications without manual re-tuning delays.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent uses feedback by continuously monitoring operating conditions (steering angle, vehicle speed, lateral acceleration) and selecting appropriate parameter sets from the lookup table based on actual vehicle behavior. This feedback mechanism allows the system to automatically compensate for chassis variations and maintain optimal steering feel without requiring development team intervention for re-tuning.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10392047B2Algorithm for tie rod force shaping
Publication Date: 2019.08.27 STEERING SOLUTIONS IP HOLDING CORP
  • US10392047B2 patent drawing
  • US10392047B2 patent drawing
  • US10392047B2 patent drawing

AI summary

A power steering control system is provided. The control system includes an actual module that determines an actual load torque associated with a vehicle chassis. A steering module generates a steering control signal based on the actual load torque.