Tiltable Vehicle Suspension Balancer and Spring Integration

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Solution Overview

Problem

Existing suspension systems for laterally tiltable multitrack vehicles face challenges in providing both balancing and spring/damping functions without compromising either, often resulting in packaging issues and inefficient load distribution.

Innovation Solution

A suspension system with independent load paths for balancing and spring/damping functions, utilizing first and second steering knuckles, control arms, and a spring/damper element positioned between the control arms, allowing for separate load distribution during roll and jounce/rebound motions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a suspension system incorporates both balancing and spring/damping functions, then the vehicle stability during cornering improves, but the device complexity increases

Engineering Contradiction:
Improvevehicle stabilityVSAvoidsuspension system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The balancer system is designed to perform multiple functions: it provides balancing torque during cornering while also serving as a mounting structure for spring/damper elements. The control arms and associated linkages are configured to handle both lateral balancing forces and vertical suspension loads, reducing the need for separate dedicated components for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the balancing mechanism and spring/damping elements into an integrated suspension assembly. The spring/damper elements are mounted on the balancer system rather than as separate components, and the control arms serve dual purposes in both the balancing and suspension functions, effectively merging what could be separate systems into a unified structure.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of operation

If spring/damper elements are added for safety and ride comfort, then the ride quality improves, but the packaging space requirements increase

Engineering Contradiction:
Improveride comfortVSAvoidsuspension system volume
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The spring/damper elements are nested within or mounted on the existing balancer system structure rather than requiring separate mounting space. The control arms and linkages are arranged to accommodate the spring/damper elements within the existing structural envelope, effectively nesting the suspension components within the balancing mechanism.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The balancer system components serve dual purposes as both balancing structures and suspension mounting points, eliminating the need for additional dedicated space for spring/damper installation. The control arms and linkages are designed to handle both balancing and suspension functions within the same structural framework.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If the suspension system uses multiple spring/damper elements for optimal damping, then the ride comfort improves, but the device complexity and packaging issues worsen

Engineering Contradiction:
Improveride comfortVSAvoidnumber of spring/damper elements
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

Multiple spring/damper elements are combined and mounted on the same balancer system structure, sharing common mounting points and structural support. This arrangement provides optimal damping through multiple elements while avoiding the packaging and complexity issues that would arise from completely separate suspension systems for each wheel.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively stabilizes the vehicle during cornering and suppresses resonant vertical motions, maintaining both balancing and damping functions without compromising performance, while also optimizing packaging and reducing the number of spring/damper elements.

Implementation Method 1

a spring/damper element acting between the lower control arms and/or the upper control arms of the first and second sets of control arms

Methodology Applied
Scientific EffectSpring/damper: Spring

Implementation Method 2

distributing a second load along a second load path during a jounce/rebound motion of the vehicle... distributing the second load may enable vertical wheel motion and suppress a resonant vertical motion of the vehicle

Methodology Applied
Scientific EffectDamping: Damping

Implementation Method 3

a balancer system configured to create a torque to influence a leaning angle of the vehicle... distributing a first load along a first load path during a roll motion of the vehicle. Distributing the first load may influence a leaning angle of the vehicle

Methodology Applied
Scientific EffectTorque: Torque

Data Source

PatentUS10076939B2Suspension systems for laterally tiltable multitrack vehicles
Publication Date: 2018.09.18 FORD GLOBAL TECH LLC
  • US10076939B2 patent drawing
  • US10076939B2 patent drawing
  • US10076939B2 patent drawing

AI summary

A laterally tiltable, multitrack vehicle suspension may include first and second steering knuckles. The suspension may also include a first set of control arms connected to the first steering knuckle and a second set of control arms connected to the second steering knuckle. Each of the first and second sets of control arms may include upper and lower control arms. The suspension may further include a spring/damper element acting between the first and second sets of control arms and a balancer system.