Tilted Optical Lens and Prism for Oblique LED Beam Deflection

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Solution Overview

Problem

Existing optoelectronic components, such as light emitting diode (LED) components, face challenges in effectively illuminating spatial or areal regions at angles other than 90 degrees due to limitations in beam shaping and deflection, leading to inefficient radiation distribution and potential corruption of beam profiles.

Innovation Solution

The integration of a deflection element, such as a prism structure, and an optical lens with a non-radially symmetrical configuration, where the optical axis is tilted relative to the radiation emission face, allows for effective beam deflection and focusing, enabling illumination of regions at angles other than 90 degrees with minimal corruption of the beam profile, and potentially simplifying construction and manufacturing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If conventional optical lenses with optical axis perpendicular to the radiation emission face are used, then the beam profile remains symmetrical, but the spatial region at oblique angles cannot be effectively illuminated

Engineering Contradiction:
Improveillumination of oblique regionsVSAvoidoptical system configuration
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent applies asymmetry by tilting the optical axis of the lens relative to the radiation emission face at a specific angle. This asymmetric configuration enables the optical system to effectively illuminate spatial regions at oblique angles while maintaining beam focusing capability, resolving the contradiction between illumination effectiveness and system complexity.

Inventive Principle:
Principle #4Asymmetry

2Adaptability or versatility

If beam deflection is implemented to illuminate oblique regions, then spatial coverage is improved, but beam profile corruption occurs

Engineering Contradiction:
Improvespatial coverageVSAvoidbeam profile quality
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent employs asymmetric tilting of both the deflection element and the optical lens, with their optical axes tilted by the same angle relative to the radiation emission face. This coordinated asymmetric configuration enables effective beam deflection to illuminate oblique regions while preserving beam profile quality, as the symmetrical arrangement of tilted elements compensates for potential profile corruption.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent combines the deflection element and the optical lens into an integrated optical system where both elements are tilted by the same angle. This merging of functions allows the system to simultaneously achieve beam deflection for spatial coverage and beam focusing for profile quality, resolving the contradiction between adaptability and manufacturing precision.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If multiple separate optical elements are used for beam shaping and deflection, then functional requirements are met, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvebeam control capabilityVSAvoidproduction and handling
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent merges the beam deflection function and beam shaping function into a coordinated optical system where the deflection element and optical lens work together as an integrated unit. Both elements are tilted by the same angle and positioned to function collectively, which simplifies manufacturing and handling while maintaining full beam control capability for illuminating oblique regions.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables efficient illumination of oblique regions with a substantially radially symmetrical beam profile, reducing optical losses and simplifying production and handling, while maintaining high accuracy and cost-effectiveness.

Implementation Method 1

a deflection element configured to deflect electromagnetic radiation emitted by the optoelectronic semiconductor chip in a main emission direction which forms an angle deviating from 90° with the radiation emission face

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

the optical lens of the optoelectronic component makes it possible to focus electromagnetic radiation emitted by the optoelectronic semiconductor chip in the direction of the spatial or areal region to be illuminated

Methodology Applied
Scientific EffectFocusing: Focusing

Implementation Method 3

the optical lens is configured as a converging lens. As a result, the optical lens of the optoelectronic component may bring about a focusing of electromagnetic radiation emitted by the optoelectronic component

Methodology Applied
Scientific EffectConverging lens focusing: Lens

Data Source

PatentUS10263165B2Optoelectronic component with optical elements for beam shaping and beam deflection
Publication Date: 2019.04.16 OSRAM OLED
  • US10263165B2 patent drawing
  • US10263165B2 patent drawing
  • US10263165B2 patent drawing

AI summary

In an embodiment the optical component includes an optoelectronic semiconductor chip including a radiation emission face, a deflection element configured to deflect electromagnetic radiation emitted by the optoelectronic semiconductor chip in a main emission direction which forms an angle deviating from 90° with the radiation emission face, wherein the deflection element is configured as a prism structure and an optical lens having an optical axis, wherein the optical axis forms an angle deviating from 90° with the radiation emission face.