Tin-Containing Asymmetric Donor Material for Organic Solar Cells

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Solution Overview

Problem

The introduction of tin into organic optoelectronic materials faces challenges such as increased synthesis difficulty and cost, as well as environmental concerns, while also requiring careful molecular structure design to optimize optoelectronic properties.

Innovation Solution

A tin-containing asymmetric donor material with a specific molecular structure is developed, along with a multi-step synthesis method involving Grignard reagents, Stille coupling, and Knoevenagel condensation to produce a small-molecule organic donor material with improved optoelectronic properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If tin is directly introduced into a donor material of an organic solar cell through elemental doping or chemical modification, then the optoelectronic characteristics of the donor material are optimized, but the synthesis difficulty and cost increase

Engineering Contradiction:
Improveoptoelectronic characteristicsVSAvoidsynthesis difficulty
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The molecule is divided into distinct functional segments: a dithiophene core unit, tin-containing side chains, and terminal groups. This segmentation allows independent optimization of each component's synthesis and facilitates systematic modification of the molecular structure to balance performance and manufacturability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Tin atoms are strategically positioned at specific locations on the molecular structure (in the side chains rather than the core), providing localized electronic modification. This approach optimizes optoelectronic properties at critical positions while minimizing the overall complexity of the molecular structure and synthesis process.

Inventive Principle:
Principle #3Local quality

2Reliability

If tin is directly introduced into a donor material of an organic solar cell through elemental doping or chemical modification, then the optoelectronic characteristics of the donor material are optimized, but the cost increases

Engineering Contradiction:
Improveoptoelectronic characteristicsVSAvoidcost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The synthesis route is designed to be self-correcting and self-optimizing, where the molecular structure itself facilitates the incorporation of tin atoms in positions that maximize optoelectronic benefit while the multi-step synthesis allows for purification and quality control at each stage, reducing waste and improving cost-effectiveness.

Inventive Principle:
Principle #25Self-service

3Reliability

If a molecular structure with F and Cl groups is designed to acquire desired optoelectronic properties and stability, then the electron affinity is enhanced and energy band structure is optimized, but the synthesis complexity increases

Engineering Contradiction:
Improveoptoelectronic properties and stabilityVSAvoidmolecular structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The molecular structure employs asymmetric substitution patterns where fluorine and chlorine atoms are positioned non-uniformly on the dithiophene core and side chains. This asymmetry creates favorable electronic distribution and dipole moments that enhance stability and optoelectronic properties while avoiding the symmetry-related constraints that would complicate synthesis.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The tin-containing asymmetric donor material exhibits enhanced photovoltaic performance, including improved exciton dissociation and charge mobility, leading to increased power conversion efficiency in organic solar cells.

Implementation Method 1

adding a magnesium powder and 4-bromo-1,2-difluorobenzene to produce a first mixture, making the first mixture under reflux at 70° C. for 4 h until magnesium is completely consumed, and naturally cooling to room temperature to produce a first Grignard reagent; adding the first Grignard reagent dropwise to a solution of benzo[1,2-b: 4,5-b′]dithiophene-4,8-dione in toluene

Methodology Applied
Scientific EffectGrignard reaction: Chemical Bonding

Implementation Method 2

under argon protection, with tetrakis (triphenylphosphine) palladium as a catalyst and toluene as a solvent, subjecting the compound (2) obtained in the step 2 to a Stille coupling reaction with 5′′-bromo-3′,3′′-dihexyl-[2,2′:5′,2′′-trithiophene]-5-carbaldehyde under reflux at 110° C. for 8 h to 10 h to produce a compound (3)

Methodology Applied
Scientific EffectStille coupling: Catalysis

Implementation Method 3

adding the compound (3), 3-hexylrhodanine, and an alkali to trichloromethane as a solvent, and conducting a Knoevenagel condensation reaction at 60° C. for 24 h to link a rhodanine end-capping group to produce a small-molecule organic donor material with asymmetric two-dimensional side chains

Methodology Applied
Scientific EffectKnoevenagel condensation: Chemical Bonding

Data Source

PatentUS20250188101A1Tin-containing asymmetric donor material and preparation method and use thereof
Publication Date: 2025.06.12 JIANGHAN UNIVERSITY
  • US20250188101A1 patent drawing
  • US20250188101A1 patent drawing
  • US20250188101A1 patent drawing

AI summary

A tin-containing asymmetric donor material has a structural formula as follow:where X represents fluorine or chlorine. The small-molecule tin-containing donor material designed by the present disclosure can form an appropriate energy level difference from an acceptor material L8-BO, which is conducive to the exciton dissociation. In addition, the small-molecule tin-containing donor material exhibits excellent photovoltaic performance in an organic solar cell test. When used in all-small-molecule organic solar cells, the small-molecule tin-containing donor material enables well-defined molecular structures and small batch-to-batch variations for materials and devices. Therefore, the small-molecule tin-containing donor material has unique advantages in commercialization. The small-molecule tin-containing donor material is of great significance for the building of high-efficiency organic solar cell systems.