Pneumatic Tire Bead Geometry for Rim Engagement Stability

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional pneumatic tires face challenges in maintaining steering stability and engagement property between bead portions and the rim due to lateral forces during cornering, which is exacerbated by difficulties in mounting and deteriorating engagement properties.

Innovation Solution

The pneumatic tire design features bead portions with specific geometric configurations, including varying distances and widths to optimize engagement and stability, where the distance between the bead core inner end and toe is between 0.5 to 2.5 times the maximum width, and the bead core width increases radially outward, enhancing rubber volume and contact with the rim.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the tightening force onto the rim is increased to suppress bead portion displacement, then steering stability is improved, but mounting difficulty increases and engagement property deteriorates

Engineering Contradiction:
Improvesteering stabilityVSAvoidmounting ease
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The bead portion is designed with non-uniform cross-sectional geometry, where the distance H from the bead core inner end to the bead toe is specifically controlled to be 0.5 to 2.5 times the maximum width Y of the bead core. This local geometric optimization creates a gradient in rubber volume distribution, providing enhanced engagement with the rim at critical locations while maintaining overall structural integrity and steering stability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention optimizes the geometric parameters of the bead portion, specifically controlling the ratio between distance H and maximum width Y of the bead core within the range of 0.5 to 2.5 times. This parameter optimization balances the rubber volume to achieve both easy mounting and stable engagement, resolving the contradiction between mounting ease and steering stability.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If the contact between rim and bead portions is increased by increasing tightening force, then bead portion displacement is suppressed, but engagement property deteriorates

Engineering Contradiction:
Improvebead portion stabilityVSAvoidengagement property
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The bead portion features a specifically controlled local geometry where distance H is 0.5 to 2.5 times the maximum width Y of the bead core. This creates an optimized rubber volume distribution that enhances engagement reliability at the bead-toe contact region with the rim, while maintaining overall bead portion stability during cornering operations.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Rather than uniformly increasing tightening force throughout the entire bead portion, the invention applies geometric optimization specifically at the critical engagement zone by controlling the H/Y ratio. This partial optimization of the bead toe region provides sufficient engagement reliability without requiring excessive tightening force that would cause mounting difficulties.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS11548325B2Pneumatic tire
Publication Date: 2023.01.10 SUMITOMO RUBBER INDUSTRIES LTD
  • US11548325B2 patent drawing
  • US11548325B2 patent drawing
  • US11548325B2 patent drawing

AI summary

A pneumatic tire comprises bead portions each having a bead core therein. Each of the bead portions has an outer side surface which is to be in contact with a standard rim on an outer side in a tire axial direction of the bead core. In a tire meridian section of the pneumatic tire in a pre-mounted state, a distance in a tire radial direction between an inner end in a tire radial direction of the bead core and a bead toe is larger than 0.5 times and smaller 2.5 times a maximum width in the tire axial direction of the bead core.