Tire Tread Depth Circuit Using Reflected Waveform Signals

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Solution Overview

Problem

Existing technologies for measuring tire tread depth are either manual, costly, or require complex equipment, and there is a need for a more efficient and cost-effective method for real-time tread depth monitoring.

Innovation Solution

A tire with an embedded electronic circuit that uses two connected conductive portions with equal electrical lengths, except for the difference in height between the tread and the groove, to generate waveform signals for determining tread depth.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If manual measurement methods (ruler, handheld gauge) are used, then measurement simplicity is maintained, but measurement efficiency and real-time monitoring capability deteriorate

Engineering Contradiction:
Improvemeasurement efficiencyVSAvoidmeasurement system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent replaces manual mechanical measurement tools (rulers, handheld gauges) with an electronic measurement system embedded in the tire. The system uses conductive portions, waveform signal generation, and reflection detection to automatically measure tread depth, eliminating the need for manual intervention while providing real-time monitoring capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The measurement system is self-contained within the tire structure, using embedded conductive portions that work autonomously to generate and detect waveform signals. The system monitors its own tread depth without requiring external measurement devices or manual operation, enabling continuous real-time monitoring.

Inventive Principle:
Principle #25Self-service

2Measurement precision

If laser technology or visible spectrum scanning is used, then measurement precision is improved, but cost and device complexity increase

Engineering Contradiction:
Improvetread depth measurement precisionVSAvoidmeasurement device complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex optical measurement systems (laser technology, visible spectrum scanning) with a simplified electrical measurement approach. By using conductive portions embedded in the tire that generate and detect waveform signals through electrical conduction, the system achieves accurate tread depth measurement without requiring expensive optical equipment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent creates an electrical analog of the physical tread depth measurement process. Instead of directly measuring physical dimensions with optical tools, the system uses electrical waveform signals that replicate the measurement function, where signal reflection patterns correspond to tread depth variations, providing an indirect but accurate measurement method.

Inventive Principle:
Principle #26Copying

3Productivity

If embedded measurement devices are used, then real-time monitoring capability is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvereal-time monitoring capabilityVSAvoidtire manufacturing ease
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent merges the measurement functionality directly into the tire structure by embedding conductive portions within the tire layers. The conductive portions are integrated during tire manufacturing, combining the structural and measurement functions into a single unified component, thereby enabling real-time monitoring without adding separate external devices.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The embedded conductive portions serve multiple functions: they are part of the tire's structural integrity while simultaneously acting as measurement sensors. The same conductive elements that provide electrical connectivity also generate and detect waveform signals for tread depth measurement, reducing the need for additional specialized components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates efficient and cost-effective tread depth measurement by using waveform signals reflected from the tread and groove, allowing for real-time monitoring and reducing the risk of measurement errors.

Implementation Method 1

a first conductive portion embedded in the tire and comprising a first conductive wire portion which extends in the tread

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

waveform signals reflected from the tread and groove

Methodology Applied
Scientific EffectElectromagnetic reflection: Reflection

Data Source

PatentUS12208649B2Tire comprising an electronic circuit for measuring tread depth, an assembly and a vehicle
Publication Date: 2025.01.28 VOLVO TRUCK CORP
  • US12208649B2 patent drawing
  • US12208649B2 patent drawing

AI summary

A tire comprising an electronic circuit for measuring tread depth of a tread of the tire, wherein a groove is associated with the tread, the electronic circuit comprising a first conductive portion embedded in the tire and comprising a first conductive wire portion which extends in the tread and terminates open at an outer peripheral portion of the tread, a second conductive portion embedded in the tire and comprising a second conductive wire portion which extends in the tire and terminates open at an outer peripheral portion of the groove, and an electronic connection portion, wherein the first and second conductive portions are electrically connected via the electronic connection portion and extend from the electronic connection portion to the outer peripheral portions of the tread and groove, respectively.