Inter-chip Bonding Wire Routing for ToF Sensor Charge Distribution

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Solution Overview

Problem

In sensor devices using the indirect time-of-flight method, inaccurate operation of transfer gate elements leads to inadequate charge distribution to floating diffusions, resulting in deteriorated distance measurement performance.

Innovation Solution

The sensor device employs inter-chip bonding wires formed by copper-copper connection, with equal wire resistances and cross-sectional areas, and strategically arranged to minimize line-to-line capacitance, ensuring balanced drive signal waveforms and accurate charge distribution between transfer gate elements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If different types of wires are used for transfer gate elements and ground, then wire functions are optimized, but wire resistance differences cause impedance mismatch and deteriorate charge distribution accuracy

Engineering Contradiction:
Improvecharge distribution accuracyVSAvoidwire resistance uniformity
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies homogeneity by using the same type of wire (first wire, second wire, and third wire all use identical wire types, materials, and structures) to connect the first transfer gate element, second transfer gate element, and ground respectively. This ensures that wire resistances are substantially equal, preventing impedance mismatch and maintaining accurate charge distribution between the two floating diffusions in the indirect ToF sensor device.

Inventive Principle:
Principle #33Homogeneity

2Reliability

If wire lengths are made equal to reduce resistance differences, then charge distribution improves, but device area increases

Engineering Contradiction:
Improvetransfer gate operation accuracyVSAvoidsensor device area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent resolves the area conflict by transitioning from planar wire routing to three-dimensional routing. Wires are routed through multiple layers (first wire formation layer, second wire formation layer) and utilize vertical connections (conductive plugs, vias) to achieve equal effective lengths without increasing the device footprint. This dimensional approach allows precise resistance matching while maintaining compact sensor device area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Measurement precision

If symmetric wire arrangement is used to minimize capacitance differences, then measurement precision improves, but wiring complexity increases

Engineering Contradiction:
Improvedistance measurement accuracyVSAvoidwiring structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent employs asymmetric wiring structures where the first wire and second wire are positioned at different locations and orientations relative to the pixel array, yet achieve equal effective lengths through strategic routing in multiple layers. The third wire (ground) is positioned to balance the capacitance distribution. This controlled asymmetry minimizes line-to-line capacitance differences between signal wires while maintaining overall wiring manageability and avoiding excessive complexity.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the accuracy of transfer gate element operation, improving distance measurement performance by preventing impedance mismatch and ensuring precise charge distribution, thereby enhancing the overall measurement accuracy.

Implementation Method 1

the reflected light from the object is photoelectrically converted by a photoelectric conversion element such as a photodiode

Methodology Applied
Scientific EffectPhotoelectric conversion: Photoelectric Effect

Implementation Method 2

each of the first wire, the second wire, and the third wire is formed by bonding a first portion formed in the first wire formation layer and extending in a first direction and a second portion formed in the second wire formation layer and extending in the first direction

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS20230061837A1Sensor device and distance measurement device
Publication Date: 2023.03.02 SONY SEMICON SOLUTIONS CORP
  • US20230061837A1 patent drawing
  • US20230061837A1 patent drawing
  • US20230061837A1 patent drawing

AI summary

A sensor device according to the present technology includes a first chip including a first semiconductor substrate and a first wire formation layer and including a pixel that includes a photoelectric conversion element, and a first transfer gate element and a second transfer gate element configured to transfer accumulated charges of the photoelectric conversion element, and a second chip including a second semiconductor substrate and a second wire formation layer, in which a first wire electrically connected to the first transfer gate element, a second wire electrically connected to the second transfer gate element, and a third wire electrically connected to a ground are formed, and each of the first wire, the second wire, and the third wire is formed by bonding a first portion formed in the first wire formation layer and extending in a first direction and a second portion formed in the second wire formation layer and extending in the first direction.