Tofu Press Toggle Latch Mechanism for Liquid Removal

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Solution Overview

Problem

Existing tofu presses are not portable, easy to use, or convenient, often requiring complex maintenance and failing to efficiently remove neutral liquid from tofu, which affects the flavor infusion and texture of the product.

Innovation Solution

A tofu press with a toggle latch mechanism that applies pressure to the tofu using a pressure member and a tray, allowing for adjustable tension and easy liquid removal, featuring a linkage that can be made of elastic or inelastic materials and a design that permits convenient storage and liquid passage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a toggle latch mechanism is used to apply pressure to tofu, then the device becomes portable and easy to use, but the structural complexity increases

Engineering Contradiction:
Improveease of useVSAvoidstructural complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The toggle latch mechanism utilizes dynamic mechanical advantage through a movable arm that transitions between positions. When the arm is in the first position, the linkage is releasable; when rotated to the second position, tension in the linkage locks the pressure member to the tray, creating a self-locking effect that maintains pressure without requiring continuous user input.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The pressure application system is divided into discrete functional components: a pressure member for applying force, a tray for holding tofu, a movable arm for control, a linkage for force transmission, and a latch member for locking. This segmentation allows each component to be simple in design while the assembly provides sophisticated pressure control functionality.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If the linkage is made of elastic material, then gradual and smooth pressure increase is achieved, but the precision of pressure control decreases

Engineering Contradiction:
Improvesmooth pressure increaseVSAvoidpressure control precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The elastic material in the linkage changes its physical parameter of stiffness to provide a progressive resistance force as it stretches. This allows the system to automatically adjust pressure application - starting gently and increasing smoothly - while the latch mechanism provides discrete locking positions for precise pressure control when needed.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If the tray has a surface configured to permit passage of liquid, then liquid removal efficiency is improved, but the structural complexity increases

Engineering Contradiction:
Improveliquid removal efficiencyVSAvoidtray structural complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The tray incorporates a porous or perforated surface structure that allows liquid to pass through while retaining the tofu. This simple geometric modification to the tray surface enables efficient liquid removal during the pressing operation without requiring additional components or complex mechanisms.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The tofu press effectively reduces liquid content in tofu, making it firmer and easier to infuse with flavors, while being portable and requiring minimal maintenance, thus improving usability and product consistency.

Implementation Method 1

The linkage may comprise an elastic material. In this way, the linkage may stretch. This may allow a gradual and/or smooth increase in pressure to the tofu within the tray. In particular, the linkage may substantially follow Hooke's Law

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

the linkage may substantially follow Hooke's Law, for instance over extensions experienced within normal operation of the tofu press

Methodology Applied
Scientific EffectHooke's Law: Hooke's Law

Implementation Method 3

a pressure member for applying pressure to the tofu within the tray

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS10238139B2Tofu press and method of removing liquid from tofu
Publication Date: 2019.03.26 TOFUTURE
  • US10238139B2 patent drawing
  • US10238139B2 patent drawing
  • US10238139B2 patent drawing

AI summary

Tofu is typically sold saturated in liquid, and in order for the tofu to take on a desired flavour, the liquid content of the tofu must first be reduced. The present invention provides a method of reducing the liquid content of tofu and a tofu press 10, comprising: a tray 20 for receiving tofu 30 therein; a pressure member 80 for applying pressure to the tofu 30 within the tray 20; and a toggle latch 120 releasably coupleable between the tray 20 and the pressure member 80 such that pressure is applied to the tofu 30 within the tray by the pressure member 80.