Topological Insulator Electrodes for OLED Brightness Uniformity

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Solution Overview

Problem

Large-area OLED displays face issues with non-uniform lightness due to high electrical resistivity and internal resistance drop in metallic silver cathodes and indium tin oxide anodes, leading to a significant difference between the actual driving voltage and supply voltage, which affects the display's brightness uniformity and overall performance.

Innovation Solution

The use of topological insulators with two-dimensional nanostructures as anodes and/or cathodes, adhered to a base substrate with an adhesive layer, which reduces transmission resistance and enhances electro-conductive performance, improving the uniformity of large-area electrodes and display brightness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If thin layer metallic silver and ITO are used as cathode and anode, then the OLED device can be manufactured with conventional materials, but the electrical resistivity is high and internal resistance drop is large, resulting in non-uniform lightness in large area displays

Engineering Contradiction:
Improvebrightness uniformityVSAvoidelectrical resistivity
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the material parameters of the electrodes by using topological insulator materials (such as Bi2Se3, Bi2Te3, Sb2Te3) instead of conventional materials (metallic silver and ITO). These topological insulator materials possess fundamentally different electrical properties with much lower resistivity, directly addressing the electrical resistivity issue while maintaining the electrode's fundamental function.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite electrode structures that combine topological insulator materials with other conductive materials or multi-layer configurations. This composite approach leverages the unique surface state conductivity of topological insulators while integrating with existing OLED manufacturing processes and other functional layers, achieving both low resistivity and manufacturing feasibility.

Inventive Principle:
Principle #40Composite materials

2Area of stationary object

If large area cathode is formed from thin layer metallic silver, then the display can achieve large area coverage, but the internal resistance drop increases significantly, causing difference between actual driving voltage and supply voltage

Engineering Contradiction:
Improvecathode areaVSAvoidinternal resistance drop
Core Design Contradiction:
Area of stationary objectVSLoss of energy

Solution Approach 1:

The patent fundamentally changes the electrical conductivity parameter of large-area electrodes by substituting metallic silver with topological insulator materials. These materials exhibit high surface state conductivity that scales better with area, reducing the internal resistance drop even as cathode area increases, thereby minimizing voltage loss across large display areas.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent substitutes the conventional bulk conduction mechanism of metallic silver with the surface state conduction mechanism of topological insulators. This substitution exploits the topologically protected surface states that provide highly efficient electron transport pathways, reducing energy loss through internal resistance even in large-area configurations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of manufacture

If conventional electrode materials are used, then the manufacturing process is straightforward, but the actual driving voltage differs significantly from supply voltage due to high resistivity

Engineering Contradiction:
Improveelectrode fabricationVSAvoiddriving voltage accuracy
Core Design Contradiction:
Ease of manufactureVSPower

Solution Approach 1:

The patent develops composite electrode structures that integrate topological insulator materials with conventional OLED manufacturing processes. These composite structures maintain compatibility with existing fabrication techniques while providing superior electrical conductivity, ensuring that the actual driving voltage closely matches the supply voltage without compromising manufacturing ease.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies the electrical conductivity parameter of the electrode material to achieve better voltage matching. By using topological insulator materials with optimized carrier concentration and mobility, the voltage drop across the electrode is minimized, making the actual driving voltage closely approach the supply voltage while maintaining manufacturability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The implementation of topological insulators with two-dimensional nanostructures significantly reduces the electrical resistance of the electrodes, leading to improved brightness uniformity and enhanced display performance by minimizing the difference between the actual driving voltage and supply voltage, thus improving the overall display effect.

Implementation Method 1

the anode and/or the cathode comprises a topological insulator with a two-dimensional nanostructure

Methodology Applied
Scientific EffectTopological insulator:

Implementation Method 2

the topological insulator with the two-dimensional nanostructure being adhered on the base substrate by an adhesive layer

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentEP3179529B1OLED display device and manufacturing method thereof, and display apparatus
Publication Date: 2020.12.23 BOE TECHNOLOGY GROUP CO LTD
  • EP3179529B1 patent drawingFigure 1~3
  • EP3179529B1 patent drawingFigure 4

AI summary

An organic light emitting diode (OLED) display device and a preparation method thereof, and a display apparatus are disclosed. The OLED display device includes a base substrate (21), an anode (23), a cathode (26) and an organic functional layer (25), the anode (23), the cathode (26) and the organic functional layer (25) formed on the base substrate (21), and the organic functional layer (25) located between the cathode (26) and the anode (23), the anode (23) and/or the cathode (26) being a topological insulator with a two-dimensional nanostructure, and the topological insulator with the two-dimensional nanostructure being adhered on the base substrate (21) by an adhesive layer. The OLED display device overcomes the problem of non-uniform display lightness which is caused by the high transmission resistance and high IR drop of metal electrodes of OLED display devices.