Torque Estimation via Angular Velocity Fluctuations

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Solution Overview

Problem

Existing methods for recording pedal crank performance in electric bicycles are prone to errors due to the complexity and exposure of torsion sensors, and alternative approaches that simulate driving environments are not suitable for bicycles.

Innovation Solution

Estimating torque by analyzing fluctuations in pedal crank speed using an angular velocity sensor, which records the alternating component of the angular velocity and determines torque based on the deviation from a sinusoidal curve, leveraging the relationship between speed irregularity and torque.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a torsion sensor is arranged directly on the pedal crank to mechanically detect torque, then torque measurement is achieved, but the device becomes complex and prone to errors due to exposure to external influences

Engineering Contradiction:
Improvetorque measurement accuracyVSAvoidsensor arrangement complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical torsion sensor system with an optical/electronic system. Instead of mechanically detecting torque through a torsion sensor on the pedal crank, the system uses an angular velocity sensor to detect rotational speed and employs electronic evaluation to determine torque from speed fluctuations. This substitution eliminates the need for exposed mechanical sensors while maintaining measurement capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an intermediary evaluation system that indirectly determines torque through angular velocity measurements. Rather than directly measuring torque with an exposed sensor, the system uses angular velocity fluctuations as an intermediate parameter to infer torque values through electronic processing and comparison with characteristic curves.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If friction forces are used to simulate driving environment in bicycle training devices, then pedal power recording is achieved, but the pedal crank drive is braked strongly making it unsuitable for actual bicycles

Engineering Contradiction:
Improvepedal power recording accuracyVSAvoidbicycle rideability
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent extracts the measurement function from the mechanical drive system itself. Instead of using friction forces that interfere with normal bicycle operation, the system extracts angular velocity information from the existing crank rotation and uses electronic evaluation to determine torque, allowing the bicycle to operate normally without braking or friction-based simulation.

Inventive Principle:
Principle #2Taking out (Extraction)

3Productivity

If the speed curve of the bicycle is used to determine driver power contribution, then power estimation is possible, but the speed curve alone is not distinctive enough to accurately reflect actual pedal drive performance

Engineering Contradiction:
Improvepower estimation efficiencyVSAvoidpedal drive performance accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent dynamically analyzes angular velocity fluctuations at multiple frequencies rather than relying on average speed. By examining the dynamic variations in angular velocity, particularly at the fundamental frequency of pedal rotation and its harmonics, the system can distinguish actual pedal drive performance from other speed-affecting factors, providing more accurate power estimation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent performs preliminary characterization by storing characteristic curves that represent the relationship between angular velocity fluctuations and torque under various conditions. These pre-established reference curves enable the evaluation system to compare real-time measurements against known patterns, improving the accuracy of power estimation without requiring complex real-time calculations.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP2566748B1Method for estimating a torque and device for estimating a torque for a pedal crank drive
Publication Date: 2017.06.14 ROBERT BOSCH GMBH
  • EP2566748B1 patent drawingFigure 1a
  • EP2566748B1 patent drawingFigure 1b
  • EP2566748B1 patent drawingFigure 2

AI summary

The invention relates to a method for estimating a torque exerted on a pedal crank of an electric bicycle. The method provides for the detection of an angular velocity at which the pedal crank is driven, depending on the time. At least one signal property of the angular velocity is determined. The signal property is selected from the group consisting of the power of the AC component of the angular velocity, and the deviation of the signal shape of the AC component of the angular velocity from a sine curve which has the same frequency as the AC component of the angular velocity. Lastly, the torque is associated with the at least one determined signal property by means of a predetermined dependency between the at least one signal property and the associated torque. The invention further relates to an associated device and to an electronically retrievable memory which stores the link on which the association according to the invention is based.