Touch Sensor Unit Polarizer Bonding for Thinner Displays

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Solution Overview

Problem

Existing display devices with integrated touch sensors face challenges in reducing thickness and increasing flexibility while maintaining optical characteristics and design aesthetics, particularly in the integration of touch electrodes and polarizers, which affects the bezel width and user interaction.

Innovation Solution

A display device design incorporating a touch sensor unit with a polarizer bonded to the display panel, featuring cyclic olefin polymer, non-elongation polycarbonate, or triacetyl cellulose films, and a circular polarizer, along with a touch driver connected through compressor holes, and a layout of first and second touch electrodes that form mutual sensing capacitors, reducing thickness and enhancing flexibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a touch sensor unit with polarizer is integrated on the display panel, then optical characteristics and design aesthetics are maintained, but the device thickness increases and flexibility decreases

Engineering Contradiction:
Improveoptical characteristicsVSAvoiddevice thickness
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The patent combines the touch sensor unit and polarizer into a single integrated structure mounted on the display panel. The polarizer is positioned in direct contact with the touch sensor unit, eliminating the need for separate mounting structures and reducing overall thickness while maintaining optical performance.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent employs thin film structures for the polarizer and touch sensor unit, allowing the assembly to maintain flexibility. The use of flexible substrates and thin optical layers enables the integrated unit to bend without breaking, preserving both optical characteristics and device flexibility.

Inventive Principle:
Principle #30Flexible shells and thin films

2Adaptability or versatility

If touch electrodes and polarizer are integrated, then design freedom and user interaction are enhanced, but manufacturing complexity increases

Engineering Contradiction:
Improvedesign freedomVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent divides the touch sensor unit into distinct electrode patterns (first and second touch electrodes arranged in different directions) that can be manufactured separately and then integrated with the polarizer. This segmentation allows for simplified manufacturing of individual components while achieving complex integrated functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The integrated touch sensor unit serves multiple functions: touch sensing in two directions (through orthogonal electrode arrangements), optical polarization, and display protection. This multi-functionality reduces the need for separate components, simplifying the overall manufacturing process despite the enhanced design capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Length of stationary object

If the polarizer edge is aligned with the touch sensor unit edge inside the display panel edge, then bezel width is reduced, but manufacturing precision requirements increase

Engineering Contradiction:
Improvebezel widthVSAvoidedge alignment precision
Core Design Contradiction:
Length of stationary objectVSManufacturing precision

Solution Approach 1:

The patent positions the polarizer and touch sensor unit edges within the display panel edges, creating a nested arrangement where the integrated unit is contained within the panel boundary. This nesting allows for reduced bezel width while providing a tolerance buffer that reduces the stringency of edge alignment requirements during manufacturing.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS10684717B2Display device including touch sensor and manufacturing method thereof
Publication Date: 2020.06.16 SAMSUNG DISPLAY CO LTD
  • US10684717B2 patent drawing
  • US10684717B2 patent drawing
  • US10684717B2 patent drawing

AI summary

A display device includes a display panel including a plurality of pixels, a touch sensor unit provided on the display panel, and including a touch sensing area in which a touch sensor is provided and a non-sensing area around the touch sensing area, and a polarizer provided on the touch sensor unit and bonded to the touch sensor unit, an edge side of the polarizer and an edge side of the touch sensor unit being aligned.