Trailer Coupling Detection via Brake Pressure Decay

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Solution Overview

Problem

Conventional techniques cannot determine whether a trailer is coupled with a tractor before the start of tractor travel, leading to potential insufficient driving power if engine control is initiated as if the trailer were not coupled.

Innovation Solution

A control unit, including a computer, determines trailer coupling by measuring the characteristic decrease in pressure of working fluid output from a trailer control valve when the tractor's brake is released, allowing for pre-travel coupling determination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If trailer coupling determination is based on service brake control pressure increase, then the determination method is simple, but the determination cannot be made before tractor travel starts

Engineering Contradiction:
Improvetime for coupling determinationVSAvoidoperational complexity
Core Design Contradiction:
Loss of timeVSEase of operation

Solution Approach 1:

The patent applies preliminary action by performing the coupling determination before the tractor actually travels. The system monitors the service brake control pressure during the brake release phase, which occurs before travel begins. This allows the coupling status to be determined in advance, enabling proper engine control settings to be established before the tractor moves, thus avoiding the timing limitation of conventional methods.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent inverts the conventional approach by not waiting for the brake to be fully released and travel to begin, but instead determining coupling during the brake release process itself. Rather than checking coupling after travel starts (conventional method), the system monitors pressure changes during brake release to make the determination beforehand, effectively reversing the timing sequence of the determination process.

Inventive Principle:
Principle #13The other way round (Inversion)

2Productivity

If engine control is initiated without accurate coupling determination, then control can start immediately, but insufficient driving power occurs

Engineering Contradiction:
Improveengine control response timeVSAvoiddriving power sufficiency
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent implements feedback by continuously monitoring the service brake control pressure during the brake release phase and using this information to determine coupling status before engine control is finalized. The system receives feedback from the pressure sensor, processes it to determine coupling, and then adjusts engine control parameters accordingly. This feedback mechanism ensures that engine control is based on accurate coupling information, preventing insufficient driving power while maintaining rapid response.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs the coupling determination action preliminarily, before engine control is fully initiated. By monitoring brake release pressure changes in advance and determining coupling status during this pre-travel phase, the system ensures that proper engine control settings are established before the tractor begins moving, thus guaranteeing sufficient driving power from the start of travel.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate determination of trailer coupling before tractor travel, preventing insufficient driving power by assessing the pressure decrease of working fluid output from the trailer control valve.

Implementation Method 1

a trailer control valve that controls a brake of the trailer in conjunction with a brake of a tractor

Methodology Applied
Scientific EffectHydraulic pressure control: Hydraulic Press

Implementation Method 2

determines whether or not a trailer is coupled with a tractor when a brake of the tractor is released, based on a characteristic of decreasing in pressure of working fluid output from a trailer control valve

Methodology Applied
Scientific EffectPressure sensing: Pressure Drop

Data Source

PatentEP2918469B1Trailer coupling determination device and trailer coupling determination method
Publication Date: 2020.02.19 VOLVO TRUCK CORP
  • EP2918469B1 patent drawingFigure 1
  • EP2918469B1 patent drawingFigure 2~3
  • EP2918469B1 patent drawingFigure 4

AI summary

When a brake of a tractor is released, a control unit having a computer built therein monitors the pressure of working fluid output from a trailer control valve that controls a brake of the trailer in conjunction with the brake of the tractor. When time required for a pressure of the working fluid to decrease to a predetermined pressure is a predetermined time or longer, the control unit determines that the trailer is coupled with the tractor. When the time is less than the predetermined time, the control unit determines that the trailer is not coupled with the tractor.