Trailer Hitch Alignment via Sensor-Guided Deceleration

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Solution Overview

Problem

Hitching a trailer to a vehicle is often difficult and time-consuming due to the challenges of aligning the vehicle hitch ball with the trailer coupler, requiring repeated maneuvers and potentially resulting in harsh deceleration or acceleration.

Innovation Solution

A vehicle control system that includes a controller communicating with a maneuvering system and sensor system to monitor the coupler distance and control deceleration, allowing for precise alignment of the hitch ball with the coupler by adjusting velocity and engine speed based on predetermined profiles and real-time sensor data.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If repeated forward and reverse driving maneuvers are performed to align the vehicle hitch ball with the trailer coupler, then the alignment accuracy is improved, but the time required for hitching increases and the operation becomes more complex

Engineering Contradiction:
Improvealignment accuracyVSAvoidhitching time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The system performs preliminary actions by pre-calculating the optimal path and deceleration profile before the vehicle reaches the coupler. The controller determines the exact stopping point and adjusts velocity in advance based on predicted distance to coupler, eliminating the need for repeated trial-and-error maneuvers and reducing hitching time while maintaining alignment accuracy.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors the actual distance to the coupler using sensor data and compares it with the predicted distance. Based on this feedback, the controller adjusts the deceleration profile in real-time to ensure the vehicle stops at the precise alignment point, improving accuracy without requiring multiple manual adjustment cycles.

Inventive Principle:
Principle #23Feedback

2Productivity

If the vehicle decelerates quickly to stop at the coupler, then the hitching time is reduced, but harsh deceleration occurs causing discomfort and potential damage

Engineering Contradiction:
Improvehitching speedVSAvoidharsh deceleration
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The system dynamically adjusts the deceleration rate based on the real-time distance to the coupler. As the vehicle approaches the coupler, the deceleration profile is continuously modified to increase the deceleration rate smoothly, ensuring both quick stopping and passenger comfort. This dynamic adjustment eliminates harsh deceleration while maintaining high productivity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system prepares for the stopping action in advance by initiating deceleration at an optimal point before reaching the coupler. The deceleration profile is pre-calculated to provide a cushioning effect, gradually reducing velocity over an extended period rather than applying sudden braking, thus preventing harsh deceleration while achieving quick hitching.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Loss of time

If the vehicle accelerates quickly after premature stop to reach the coupler, then the hitching time is reduced, but the risk of overshooting the coupler increases

Engineering Contradiction:
Improverecovery timeVSAvoidalignment reliability
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

When a premature stop is detected, the system uses feedback from the sensor-measured distance to the coupler to calculate the optimal acceleration rate. The controller continuously monitors the vehicle's velocity and distance, adjusting the acceleration in real-time to ensure the vehicle reaches the coupler without overshooting, thus recovering quickly while maintaining alignment reliability.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes the velocity parameter dynamically by applying a predetermined acceleration rate after premature stop detection. This controlled parameter change ensures the vehicle accelerates smoothly and reaches the coupler at the precise moment, minimizing recovery time while preventing overshooting through calculated velocity adjustments.

Inventive Principle:
Principle #35Parameter changes

4Manufacturing precision

If manual steering maneuvers are performed repeatedly to achieve alignment, then the alignment accuracy is improved, but the ease of operation deteriorates

Engineering Contradiction:
Improvealignment accuracyVSAvoidhitching ease
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The system performs the alignment operation autonomously without requiring repeated manual steering maneuvers. The controller automatically calculates the optimal path, controls the vehicle's velocity and deceleration, and steers the vehicle to align with the coupler in a single continuous operation. This self-service capability dramatically improves ease of operation while maintaining high alignment accuracy.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system performs preliminary calculations of the optimal alignment path and control parameters before the vehicle begins its approach. By pre-determining the steering commands and velocity profile, the system eliminates the need for repeated manual adjustments, making the operation simple and easy for the user while achieving precise alignment.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11192552B2Vehicle motion control for trailer alignment
Publication Date: 2021.12.07 FORD GLOBAL TECH LLC
  • US11192552B2 patent drawing
  • US11192552B2 patent drawing
  • US11192552B2 patent drawing

AI summary

A vehicle control system is configured to control a braking operation of a hitch ball to a coupler on a trailer. The system comprises a controller in communication with a maneuvering system and a sensor system. The controller is configured to control the maneuvering system to maneuver the vehicle along a vehicle path and monitor a coupler distance from the hitch ball to the coupler via the sensor system. The controller is further configured to control a deceleration procedure configured to decrease a velocity of the vehicle along a deceleration profile and stop the vehicle with the hitch ball aligned with the coupler. During the procedure, the controller may detect a premature stop condition of the vehicle, where the coupler distance is greater than zero.