Train Brake Line Leak Detection Using Infrared Thermography

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Solution Overview

Problem

Current train braking systems are inefficient in detecting and compensating for leaks in the brake line, leading to reduced effectiveness in slowing or stopping the train, as existing methods are slow and inaccurate in locating and assessing the severity of leaks.

Innovation Solution

A system utilizing infrared cameras to capture images of the brake line, detect leaks based on temperature differentials, and adjust brake commands accordingly to ensure safe and effective train operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If current leak detection systems are used, then the train braking system can detect leaks, but the detection is slow and inaccurate in locating and assessing severity of leaks

Engineering Contradiction:
Improveleak detection accuracyVSAvoiddetection time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces conventional mechanical or electronic leak detection systems with thermal imaging technology. Infrared cameras detect temperature differentials caused by air leaks in the brake line, enabling non-contact, rapid, and precise leak localization and severity assessment without the speed and accuracy limitations of traditional methods.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system changes the detection parameter from pressure or flow measurements to temperature detection. By monitoring temperature variations along the brake line using infrared imaging, the system can rapidly identify leaks and determine their severity based on the magnitude of temperature differentials, simultaneously improving both detection speed and accuracy.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If brake line leaks are not properly detected and compensated, then the braking system operates normally, but the ability to effectively slow or stop the train is reduced

Engineering Contradiction:
Improvebraking effectivenessVSAvoidbrake line leaks
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The system implements a closed-loop feedback mechanism where infrared cameras continuously monitor the brake line for leaks, the controller processes thermal image data to detect and locate leaks, and the system automatically adjusts brake commands in real-time to compensate for detected leaks, maintaining reliable braking performance despite the presence of leaks.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system converts the harmful effect of brake line leaks into a detectable signal by utilizing the temperature differential caused by escaping compressed air. This thermal signature, which would otherwise be a symptom of system failure, becomes the basis for rapid and accurate leak detection and automatic compensation.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables accurate detection and compensation for leaks, improving the train's braking performance and safety by providing real-time adjustments to brake commands, thus preventing unsafe departures and ensuring timely maintenance.

Implementation Method 1

one or more infrared cameras for capturing one or more infrared images of the brake line

Methodology Applied
Scientific EffectInfrared radiation detection: Infrared Radiation

Implementation Method 2

detecting one or more leaks of the brake line based on the one or more infrared images

Methodology Applied
Scientific EffectThermal imaging: Thermography

Data Source

PatentUS11529979B2Systems and methods for adjusting train operation
Publication Date: 2022.12.20 PROGRESS RAIL SERVICES CORP
  • US11529979B2 patent drawing
  • US11529979B2 patent drawing
  • US11529979B2 patent drawing

AI summary

Systems and methods for adjusting operation of a train are disclosed. A method may include: receiving one or more infrared images of a brake line of the train; detecting one or more leaks of the brake line based on the one or more infrared images; and adjusting a brake command based on the detected one or more leaks.