Trainline Communication Testing via Wireless Signal Traversal

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Solution Overview

Problem

Existing systems for testing and verifying the integrity of trainline communications and power infrastructure in railroad consists lack efficient methods to diagnose faults and ensure signal traversal across multiple railroad cars, leading to potential errors and inefficiencies in power and communication channel verification.

Innovation Solution

A system comprising a command test box, a remote test box, and a controller that applies test signals to electric couplers at opposite ends of a consist, wirelessly transmits indications, and compares receive status to determine signal traversal, providing a graphical user interface for diagnosis and fault location using time domain reflectometry.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional manual testing methods are used for trainline communications, then device complexity is reduced, but measurement precision and reliability of fault detection deteriorate

Engineering Contradiction:
Improvefault detection accuracyVSAvoidtesting system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces manual mechanical testing procedures with automated electronic test boxes that apply test signals and measure electrical parameters. The command test box and remote test box automatically generate, transmit, and detect test signals through the trainline communications system, eliminating the need for manual connection and measurement while significantly improving measurement precision and fault detection accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces test boxes as intermediary devices between the operator and the trainline communications system. These test boxes serve as mediators that apply test signals, measure electrical characteristics, and provide structured fault diagnosis information, thereby improving measurement precision without requiring direct manual intervention in the complex electrical system.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If comprehensive testing of all pins and channels is performed, then reliability of power and communication channels is improved, but loss of time increases

Engineering Contradiction:
Improvepower and communication channel reliabilityVSAvoidtesting duration
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent performs preliminary automated testing of all pins and communication channels before actual train operations. The test boxes automatically apply test signals to multiple pins concurrently or sequentially and detect faults in advance, ensuring reliability without requiring time-consuming manual testing during operational preparations.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements periodic automated testing routines that can be executed at scheduled intervals or before specific operations. The test boxes systematically cycle through different pins and communication channels, providing comprehensive reliability verification through structured periodic testing rather than continuous manual inspection.

Inventive Principle:
Principle #19Periodic action

3Loss of information

If detailed diagnosis of each pin and coupler is provided, then information completeness is improved, but device complexity increases

Engineering Contradiction:
Improvediagnosis information completenessVSAvoiddiagnosis system complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent implements feedback mechanisms where the test boxes continuously monitor test signal responses and provide detailed diagnostic information about each pin and coupler. The system compares expected versus actual test signal behavior, generates structured fault reports, and communicates results back to operators, ensuring complete information without requiring complex manual diagnostic procedures.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent creates simplified digital representations or models of the physical trainline communication system. The test boxes generate virtual test signals and create digital diagnostic reports that mirror the physical system's state, providing complete diagnostic information through software-based modeling rather than requiring complex physical measurement instruments for each component.

Inventive Principle:
Principle #26Copying

Data Source

PatentUS10759454B2Trainline performance evaluation
Publication Date: 2020.09.01 DIAGNOSYS INC
  • US10759454B2 patent drawing
  • US10759454B2 patent drawing
  • US10759454B2 patent drawing

AI summary

A system for testing trainline communications includes a command test box, a remote test box, and a controller. The command test box is coupled to a first electric coupler at a first end of a consist including one or more cars of a railroad train. The command test box applies a test signal to the first electric coupler and wirelessly transmits an indication of the test signal. The remote test box is coupled to a second electric coupler at a second end of the consist, and determines whether the test signal is present at the second electric coupler and wirelessly transmits an indication of the test signal. The controller communicates wirelessly with the test boxes to determine whether the test signal has successfully traversed the consist.