Trans-Inductor Voltage Regulator Phase Timing for Overcurrent Control

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Solution Overview

Problem

Multiphase trans-inductor voltage regulators face issues with inductor current overshoot and chip overheating due to rapid load changes, which can lead to overcurrent and potential damage.

Innovation Solution

A control method that adjusts the interval time between the turn-on moments of adjacent phases in the trans-inductor voltage regulator, reducing the number of phases conducting simultaneously by increasing the interval time when load increases, thereby reducing the rising slope of the inductor current and preventing overcurrent.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the trans-inductor voltage regulator uses a winding of the transformer as the output inductance to realize faster transient response, then the transient response speed is improved, but the inductor current overshoot and chip overheating occur when load changes at high speed

Engineering Contradiction:
Improvetransient response speedVSAvoidinductor current overshoot and chip overheating
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent implements dynamic phase interval adjustment where the time interval between adjacent phases is varied based on operating conditions. During transient states when load changes rapidly, the interval is increased to prevent current overshoot. During steady-state operation, the interval is reduced to maximize transient response speed. This dynamic adjustment resolves the contradiction between speed and reliability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the timing parameter (phase interval) based on the operational state of the voltage regulator. By detecting whether the system is in transient or steady-state and adjusting the phase interval accordingly, the system optimizes both transient response and current control. This parameter change approach allows the system to achieve fast response when needed while preventing overheating and overshoot.

Inventive Principle:
Principle #35Parameter changes

2Power

If all phases are turned on simultaneously to maximize current output capability, then the current delivery capacity is improved, but the rising slope of inductor current increases causing overcurrent risk

Engineering Contradiction:
Improvecurrent output capabilityVSAvoidinductor current rising slope and overcurrent
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent segments the phase activation process by introducing staggered turn-on timing for adjacent phases. Instead of all phases turning on simultaneously, each phase is activated sequentially with a controlled interval. This segmentation of the activation process reduces the instantaneous current rise slope while maintaining the overall current output capability across all phases.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs periodic phase activation with controlled intervals between adjacent phases. By implementing a periodic staggering pattern where phases turn on at regular intervals rather than simultaneously, the system maintains continuous current delivery capability while controlling the rising slope to prevent overcurrent conditions.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS20240333160A1Control circuit and control method of trans-inductor voltage regulator
Publication Date: 2024.10.03 NANJING SILERGY SEMICON TECH CO LTD
  • US20240333160A1 patent drawing
  • US20240333160A1 patent drawing
  • US20240333160A1 patent drawing

AI summary

An apparatus can include: a trans-inductor voltage regulator having switching circuits coupled in parallel between an input terminal and an output terminal of the trans-inductor voltage regulator, where each switching circuit corresponds to one of a plurality of transformers, each transformer comprises a first winding and a second winding, the first winding is configured as an inductor of the corresponding switching circuit, and the second windings are coupled in series; and a control circuit having an interval time adjusting circuit configured to adjust an interval time between turn-on moments of switching circuits of adjacent two phases in turn-on sequence when a load of the trans-inductor voltage regulator suddenly increases, such that an inductor current of each phase is not greater than a threshold current.