Transdermal Drug Controller With Microneedle Latching Mechanism

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Solution Overview

Problem

Current transdermal drug delivery systems using microneedle assemblies face challenges in achieving a balance between steady-state drug concentration and variable administration rates, particularly for drugs like insulin, where conventional subcutaneous delivery methods result in spikes in bioavailability.

Innovation Solution

A drug delivery apparatus featuring a microneedle assembly integrated with a controller and cartridge system, where the microneedle array is activated by a push-button mechanism, allowing for controlled penetration and fluid communication with a reservoir, enabling precise and sustained drug delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional subcutaneous delivery methods are used, then large amounts of drug can be delivered at one time, but this creates spikes in bioavailability which is problematic for drugs like insulin

Engineering Contradiction:
Improvedrug delivery amountVSAvoidbioavailability stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent segments the drug delivery process into multiple microneedle units that can deliver drug in controlled, divided amounts rather than a single large dose, helping to avoid bioavailability spikes while maintaining stable concentration levels

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The controller enables dynamic adjustment of drug delivery rates, allowing the system to transition from static bulk delivery to dynamic controlled delivery, thereby stabilizing bioavailability by preventing sudden large doses

Inventive Principle:
Principle #15Dynamics

2Stability of the object's composition

If transdermal drug delivery apparatus are used to administer drugs at constant rates, then steady state concentration can be achieved, but the system lacks flexibility for variable administration rates

Engineering Contradiction:
Improvesteady state concentrationVSAvoidadministration rate flexibility
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The controller is designed to be dynamically adjustable, allowing operators to modify delivery rates and parameters in real-time, thus achieving both steady state concentration stability and the flexibility to adapt to varying clinical requirements

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system enables parameter changes in drug delivery rates through the controller interface, allowing transition between constant and variable rate delivery modes to balance steady state achievement with administrative flexibility

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If microneedle assemblies are used, then patient pain is reduced compared to conventional needles, but control over penetration and delivery timing is compromised

Engineering Contradiction:
Improvepatient painVSAvoidpenetration control
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The microneedle assembly is designed to self-penetrate the skin upon application, eliminating the need for manual penetration control while maintaining patient comfort, with the controller subsequently managing the drug delivery timing and rate

Inventive Principle:
Principle #25Self-service

Data Source

PatentEP3137151B1Controller portion of transdermal drug delivery apparatus
Publication Date: 2019.08.28 SORRENTO THERAPEUTICS INC
  • EP3137151B1 patent drawingFigure 1~3
  • EP3137151B1 patent drawingFigure 4~5
  • EP3137151B1 patent drawingFigure 6~7

AI summary

A controller, which may be used in a transdermal drug delivery apparatus, includes a housing, a pushing mechanism mounted for moving relative to the housing, a force provider positioned between the housing and the pushing mechanism for moving the pushing mechanism relative to the housing, and a latching mechanism for selectively restricting and allowing relative movement between the housing and the pushing mechanism. The pushing mechanism may be configured for pushing against a reservoir of the transdermal drug delivery apparatus. The latching mechanism may include flexible arms extending between the opposite ends of the latching mechanism, and the latching mechanism may be configured so that the arms release the pushing mechanism in response to the opposite ends being forced toward one another.