Transformed Microorganisms with Min Gene Control for PHA Separation

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Solution Overview

Problem

The separation and collection of microbial cells and PHA particles are inefficient and costly due to their small size, necessitating the use of organic solvents with high environmental and economic burdens, while larger sizes facilitate easier and cheaper separation using aqueous systems.

Innovation Solution

Enhancing the expression of minC, minD, and optionally minE genes in microorganisms, particularly Cupriavidus necator, to increase cell and PHA particle sizes, enabling efficient separation and collection using aqueous systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If microbial cells are used for PHA production, then biodegradable plastic can be produced through natural carbon circulation, but the small size of microbial cells makes separation and collection inefficient and costly

Engineering Contradiction:
Improveenvironmental impactVSAvoidseparation efficiency
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The invention changes the physical parameter of cell size by manipulating the expression levels of minC, minD, and minE genes. By reducing the expression of these cell division control genes, the microbial cells grow to larger sizes, which directly improves separation efficiency while maintaining the environmental benefits of biodegradable PHA production

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If organic solvents are used for PHA particle separation, then PHA can be collected from broken cells, but the process incurs high environmental load and cost

Engineering Contradiction:
ImprovePHA separation capabilityVSAvoidenvironmental load
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The invention changes the physical parameter of PHA particle size by manipulating min gene expression. Larger PHA particles formed in larger cells can be separated using aqueous systems without organic solvents, thereby maintaining manufacturing capability while eliminating the harmful environmental effects of organic solvent usage

Inventive Principle:
Principle #35Parameter changes

3Productivity

If minC, minD, and minE gene expression is reduced to increase cell size, then separation efficiency improves, but cell division control is affected

Engineering Contradiction:
Improveseparation efficiencyVSAvoidcell division control
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The invention applies local quality by specifically targeting the expression levels of minC, minD, and minE genes rather than globally affecting all cellular processes. This localized genetic modification allows cell size to increase for better separation while maintaining other essential cellular functions and division control mechanisms

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention carefully adjusts the expression parameters of min genes to achieve an optimal balance. By reducing expression to a specific degree rather than complete elimination, the cells become large enough for efficient separation while still maintaining sufficient cell division control and overall cellular stability

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The transformed microorganisms produce large-sized PHA particles that can be easily separated and collected, reducing production costs and environmental impact.

Implementation Method 1

material production using microorganisms (such as fermentative production and bioconversion) is becoming increasingly significant and important

Methodology Applied
Scientific EffectFermentation: Fermentation

Data Source

PatentUS12385018B2Transformed microorganism and method of producing polyhydroxyalkanoate
Publication Date: 2025.08.12 KANEKA CORP
  • US12385018B2 patent drawing
  • US12385018B2 patent drawing
  • US12385018B2 patent drawing

AI summary

Provided is a transformed microorganism that has a polyhydroxyalkanoate synthase gene and in which expression of a minD gene is enhanced. Also provided is a transformed microorganism that has a polyhydroxyalkanoate synthase gene and in which expression of a minC gene and a minD gene is enhanced. In this transformed microorganism, expression of a minE gene may be enhanced or reduced. Also provided is a method of producing a PHA, the method including the step of culturing any of the transformed microorganisms in the presence of a carbon source.