Transistor Gate Drive Circuit for Fast Low-Power Switching

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Solution Overview

Problem

Existing drive units using current mirror circuits for power transistors face challenges in reducing response time without increasing electric power consumption, as the switching speed is limited by the magnitude of the reference current, leading to substantial delays in switching from OFF to ON.

Innovation Solution

The drive unit incorporates a gate charge circuit that supplements the current source, using a capacitor and diode configurations to rapidly charge the gates of transistors, allowing for faster switching by providing additional power without increasing the main current flow through the transistor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If the reference current is increased to reduce response time, then the switching speed is improved, but the electric power consumption of the first transistor is increased

Engineering Contradiction:
Improveresponse timeVSAvoidelectric power consumption
Core Design Contradiction:
Loss of timeVSUse of energy by moving object

Solution Approach 1:

The gate charge circuit charges the gates of the first and second transistors in advance using a capacitor before the switching operation is needed. This preliminary charging action reduces the response time when switching is required, without needing to continuously supply high current through the first transistor, thus avoiding increased power consumption.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The gate charge circuit operates periodically or on-demand rather than continuously. The capacitor is charged during specific periods (when the drive signal indicates upcoming switching) and then discharged to rapidly charge the transistor gates only when needed, creating a periodic action pattern that reduces average power consumption while maintaining fast response capability.

Inventive Principle:
Principle #19Periodic action

2Use of energy by moving object

If the reference current is reduced to lower power consumption, then the electric power consumption is reduced, but the switching speed is reduced

Engineering Contradiction:
Improveelectric power consumptionVSAvoidswitching speed
Core Design Contradiction:
Use of energy by moving objectVSSpeed

Solution Approach 1:

The capacitor in the gate charge circuit is charged in advance during periods when low current consumption is acceptable. This stored energy is then rapidly discharged to charge the transistor gates quickly when switching is required, achieving fast switching speed without maintaining high reference current continuously.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The capacitor acts as an intermediary energy storage element between the low-power reference current source and the high-power demand of rapid transistor switching. It accumulates energy during low-power periods and releases it during high-speed switching events, decoupling the reference current magnitude from the switching speed.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces the response time from receiving a drive signal to switching the transistor from OFF to ON, while maintaining low power consumption by automatically stopping power supply from the gate charge circuit once the gate voltage reaches a certain threshold.

Implementation Method 1

a capacitor and diode configurations to rapidly charge the gates of transistors

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

using a capacitor and diode configurations to rapidly charge the gates of transistors

Methodology Applied
Scientific EffectDiode rectification: Diode

Data Source

PatentUS10110222B2Drive unit
Publication Date: 2018.10.23 TOYOTA JIDOSHA KK
  • US10110222B2 patent drawing
  • US10110222B2 patent drawing
  • US10110222B2 patent drawing

AI summary

A drive unit includes a first transistor, a second transistor, a current source that is connected to a high-potential-side electrode of the first transistor, and delivers constant current, a current control circuit configured to perform control to start of charging of the gates of the first and second transistors using the current source, and a gate charge circuit that charges the gates of the first and second transistors, separately from the current source.