Transistor Threshold Voltage Extraction via Smart Sensing Window

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Solution Overview

Problem

The existing methods for determining the threshold voltage of transistors in semiconductor devices require a full voltage sweep, which is time-consuming and contributes significantly to the overall test time, thereby increasing manufacturing costs and reducing productivity.

Innovation Solution

A smart sensing window (SSW) method is introduced, where a full voltage sweep is initially performed on a learning site to determine a range near the maximum transconductance, and this SSW is then used for subsequent components, reducing the test time by sweeping gate voltages in a smaller, optimized range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a full voltage sweep is performed to determine threshold voltage, then measurement precision is improved, but test time increases significantly

Engineering Contradiction:
Improvethreshold voltage measurement accuracyVSAvoidtest time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent performs a preliminary full voltage sweep on a learning site to characterize the transistor's electrical behavior and determine its specific threshold voltage characteristics. This preliminary action enables the system to adapt the voltage sweep range for subsequent components, avoiding the need to perform complete sweeps on all components while maintaining measurement accuracy through the learned characteristics.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent dynamically adjusts the voltage sweep parameters (range and step size) based on the transistor's operating conditions and previously learned characteristics. By changing the sweep range from a fixed full range to an adaptive range centered around the threshold voltage, the system reduces test time while maintaining the precision needed for accurate threshold voltage extraction.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If full voltage sweep is used for all components, then measurement precision is maintained, but productivity decreases

Engineering Contradiction:
Improveelectrical characterization accuracyVSAvoidmanufacturing throughput
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent segments the testing process into two distinct phases: a learning phase where full voltage sweeps are performed on selected components to build a database of characteristics, and an application phase where adaptive sweeps are performed on remaining components using the learned data. This segmentation allows the system to maintain high measurement precision for all components while significantly improving productivity by avoiding redundant full sweeps on components that can be characterized using learned patterns.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent creates a digital model or copy of the transistor's electrical characteristics through the learning phase, storing the threshold voltage and operational parameters. During the application phase, this copied information is used to predict and guide the voltage sweep for subsequent components, eliminating the need to perform complete characterizations again and thereby maintaining measurement accuracy while boosting manufacturing throughput.

Inventive Principle:
Principle #26Copying

3Loss of time

If adaptive voltage sweep range is used, then test time is reduced, but device complexity increases

Engineering Contradiction:
Improvetest timeVSAvoidtest engine complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The patent performs a preliminary learning phase where the test engine collects and stores transistor characteristic data in a database. This preliminary data collection simplifies subsequent testing by providing reference information that guides the adaptive voltage sweeps, reducing the need for complex real-time calculations and algorithms during the main testing process.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces a database as an intermediary between the test engine and the transistors being tested. This database stores learned characteristics and serves as a reference for determining appropriate voltage sweep ranges, simplifying the test engine's complexity by offloading the memory and retrieval operations to the database rather than requiring complex onboard processing capabilities.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS9678140B2Ultra fast transistor threshold voltage extraction
Publication Date: 2017.06.13 TEXAS INSTRUMENTS INC
  • US9678140B2 patent drawing
  • US9678140B2 patent drawing
  • US9678140B2 patent drawing

AI summary

A method for performing a semiconductor parametric test comprising performing a full voltage sweep for a first component on a first semiconductor wafer to determine a first value of an electrical characterization parameter for the first component, wherein the full voltage sweep comprises a range between about a minimum input voltage level of the first component and about a maximum input voltage level of the first component, determining a smart sensing window (SSW) for a plurality of subsequent components on the first semiconductor wafer according to the first value, wherein the SSW comprises a range comprising a portion of the full voltage sweep range, performing a partial voltage sweep in the SSW for each of the subsequent components to determine a second value of the electrical characterization parameter for each of the subsequent semiconductor components, and adapting the SSW for at least some of the subsequent components.