Transmission Brake Layout Within the Case to Minimize Size

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Solution Overview

Problem

The integration of a brake mechanism in a transmission with an electric motor can lead to an increase in the size of the transmission, which is undesirable, particularly in compact mobility vehicles like unmanned carrier vehicles.

Innovation Solution

A transmission design that includes an input shaft, an output shaft, a transmission mechanism, a case, and a brake mechanism, where the brake mechanism is housed within the case, minimizing the overall size of the transmission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a brake mechanism is integrated into the transmission, then the braking function is provided, but the size of the transmission increases

Engineering Contradiction:
Improvebraking functionVSAvoidtransmission size
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The brake mechanism is merged with the transmission mechanism by utilizing the case as a common housing for both components. The brake mechanism is positioned inside the case, sharing the same spatial envelope as the transmission mechanism, thereby providing braking function without increasing the overall transmission size.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The brake mechanism is nested within the case that already houses the transmission mechanism. By placing the brake mechanism inside the existing case volume, the design avoids additional external space requirements while still providing the necessary braking function.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Volume of moving object

If the brake mechanism is placed inside the case, then the transmission size is minimized, but the brake mechanism space is constrained

Engineering Contradiction:
Improvetransmission sizeVSAvoidbrake mechanism arrangement
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The brake mechanism is arranged in the radial direction relative to the input shaft, utilizing the radial space within the case. This dimensional arrangement allows the brake mechanism to be positioned without increasing the axial or overall external dimensions of the transmission.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20250224006A1Transmission, electric drive device, and vehicle system
Publication Date: 2025.07.10 DENSO CORP
  • US20250224006A1 patent drawing
  • US20250224006A1 patent drawing
  • US20250224006A1 patent drawing

AI summary

A transmission includes: an input shaft; an output shaft that extends in an extending direction of the input shaft; a transmission mechanism that is configured to change a rotational speed of rotation outputted from the input shaft, and to transmit the rotation to the output shaft; a case that receives the input shaft, the output shaft and the transmission mechanism; and a brake mechanism that is configured to apply a braking torque to at least one of the input shaft and the output shaft. The brake mechanism is received at an inside of the case.