Transparent Substrate Image Sensor Package with Conductive Posts

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional image sensor chip package structures are bulky and thick due to the use of wire bonding, which limits their miniaturization and integration in digital image processing devices.

Innovation Solution

The image sensor chip package structure employs a transparent substrate with through holes and conductive posts, where the chip is directly bonded to the substrate using conductive bumps, eliminating the need for wire bonding and reducing the overall volume and thickness by forming a Chip Size Package (CSP).

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If wire bonding is used to electrically connect the image sensor chip to the substrate, then reliable electrical connection is achieved, but the package volume and thickness increase

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidpackage volume
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The patent extracts and eliminates the wire bonding process from the packaging structure. Instead of using separate wires to connect the chip to the substrate, the invention directly integrates electrical connection through conductive pads and bonding wires that are part of the substrate structure itself, thereby removing the need for additional wire bonding components and reducing overall package volume.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention merges the electrical connection function with the substrate structure. The conductive pads and bonding wires are integrated into the substrate design, combining what were previously separate functions (substrate support and electrical connection) into a unified structure, eliminating the need for separate wire bonding operations and reducing package thickness.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If wire bonding is used to electrically connect the image sensor chip to the substrate, then electrical connection is established, but the package thickness increases

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidpackage thickness
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The patent removes the wire bonding step from the packaging process. The electrical connection is achieved through direct contact between chip pads and substrate conductive pads via bonding wires that are part of the substrate, eliminating the need for additional wire bonding layers and reducing package thickness.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention changes the dimensional approach to electrical connection by using conductive pads that extend vertically from the substrate surface, allowing direct vertical connection to the chip pads. This eliminates the need for horizontal wire bonding paths and reduces the overall thickness of the package structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If conventional CLCC technology with ceramic base and glass cover plate is used, then the image sensor chip is protected in a sealed space, but the package volume increases

Engineering Contradiction:
Improvechip protectionVSAvoidpackage volume
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The invention merges the protective encapsulation function with the substrate structure itself. The transparent substrate serves both as the mounting platform and as the protective seal, eliminating the need for separate ceramic bases and glass cover plates. This integration maintains chip protection while significantly reducing package volume.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent uses a thin transparent substrate that provides both structural support and protective sealing. This thin-film approach replaces the bulky ceramic and glass multi-layer structure with a single thin transparent layer that maintains protection while reducing overall package volume and enabling miniaturization.

Inventive Principle:
Principle #30Flexible shells and thin films

4Reliability

If conventional CLCC technology with ceramic base and glass cover plate is used, then the image sensor chip is protected, but the package structure becomes complex

Engineering Contradiction:
Improvechip protectionVSAvoidpackage structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention combines multiple functions into a single integrated substrate structure. The transparent substrate simultaneously provides chip mounting, electrical connection through conductive pads, and protective sealing, eliminating the need for separate ceramic base, glass cover plate, and wire bonding components. This integration dramatically simplifies the overall package structure while maintaining protection.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent extracts and removes the complex multi-component CLCC structure (ceramic base, glass cover plate, separate wire bonding) and replaces it with a simplified single-substrate structure that performs all necessary functions, thereby reducing device complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces the space required for signal transmission, simplifies circuit layouts, and decreases the package's volume and thickness, enabling more compact and efficient image sensor designs.

Implementation Method 1

The conductive bumps are respectively disposed on the die pads and respectively connected with the conductive posts

Methodology Applied
Scientific EffectConduction (electrical): Conduction (electrical)

Implementation Method 2

a sputtering process and an electroplating process are performed through the conductive layer for forming the conductive posts

Methodology Applied
Scientific EffectSputtering: Sputtering

Implementation Method 3

a sputtering process and an electroplating process are performed through the conductive layer for forming the conductive posts

Methodology Applied
Scientific EffectElectroplating: Electroplating

Data Source

PatentUS7781854B2Image sensor chip package structure and method thereof
Publication Date: 2010.08.24 UNIMICRON TECH CORP
  • US7781854B2 patent drawing
  • US7781854B2 patent drawing
  • US7781854B2 patent drawing

AI summary

An image sensor chip package structure includes a transparent substrate, a chip, a sealing ring, a number of conductive posts, and a number of conductive bumps. The transparent substrate has a number of through holes. The through holes pass through the transparent substrate. The chip has an active surface, an image sensitive area, and a number of die pads. The image sensitive area and the die pads are located on the active surface. The sealing ring is disposed between the chip and the transparent substrate and surrounds the image sensitive area and the die pads. The conductive posts are disposed in the through holes, respectively. Here, the chip is electrically connected with the conductive posts via the die pads. The conductive bumps are disposed on the die pads, respectively. The conductive bumps are connected with the conductive posts, respectively.