Transparent Substrate Photovoltaic Diodes Integrated Circuit
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Current self-powered integrated circuits, particularly those using photovoltaic cells, face manufacturing challenges due to the need for external wiring and ensuring the light-sensitive portion of photovoltaic elements is exposed to light, making them difficult to manufacture and integrate with VLSI chips.
Innovation Solution
A microchip structure comprising a target integrated circuit (TIC) with photovoltaic diodes deposited on a transparent substrate, where the anode and cathode contacts of the diodes are bonded to power contacts on the TIC, allowing for direct light exposure and electrical connection, forming a flip-chip semiconductor device.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If photovoltaic cells are connected to integrated circuits using external wiring, gates, contacts or terminals, then electrical connection is achieved, but manufacturing complexity increases and light exposure becomes difficult to ensure
Solution Approach 1:
The patent merges the photovoltaic cell and integrated circuit into a single monolithic structure fabricated on the same semiconductor substrate. The PV cell layers (including n-type and p-type doped regions) are integrated directly with the IC circuit layers, eliminating the need for external wiring, gates, contacts or terminals. This consolidation simplifies manufacturing by using standard semiconductor fabrication processes and ensures light exposure is automatically achieved through the substrate's transparent nature.
2Ease of manufacture
If photovoltaic cells are manufactured separately and connected later, then manufacturing flexibility is maintained, but integration difficulty increases
Solution Approach 1:
The patent performs preliminary action by fabricating both the photovoltaic cell structure and integrated circuit structure simultaneously on the same semiconductor substrate during the same manufacturing process sequence. The PV cell layers are formed first (including transparent conductive oxide, n-type doped layers, intrinsic layers, and p-type doped layers), followed by the IC circuit layers. This preliminary integration eliminates subsequent connection steps and ensures optimal light exposure pathways are established during fabrication.
3Use of energy by moving object
If the light sensitive portion is exposed to light, then energy harvesting efficiency improves, but manufacturing constraints increase
Solution Approach 1:
The patent applies local quality by making the substrate itself transparent to light in the spectral range relevant to the photovoltaic cell's sensitivity. The substrate is engineered with specific optical properties (transparency) while maintaining its mechanical and electrical functions. This localized optical property enhancement allows light to pass through the substrate and reach the PV cell's light-sensitive portions without requiring complex manufacturing constraints or special handling during fabrication.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution simplifies the manufacturing process and ensures efficient energy harvesting by allowing direct light exposure to photovoltaic diodes, enhancing the integration of solar-powered integrated circuits and reducing the need for external wiring, making them suitable for self-sustaining applications like IoT devices.
Implementation Method 1
a plurality of photovoltaic (PV) diodes deposited on a first surface of a transparent substrate... The transparent substrate is transparent to an electromagnetic (EM) frequency to which the plurality of PV diodes are sensitive
Data Source
AI summary
A microchip structure and a method for manufacturing thereof are provided. The microchip structure comprises a target integrated circuit (TIC) comprising a first surface and a first power contact at a first location on the first surface of the TIC, the TIC further comprising a second power contact at a second location on the first surface of the TIC; a plurality of photovoltaic (PV) diodes deposited on a first surface of a transparent substrate, each of the PV diodes having an anode coupled to an anode contact and a cathode coupled to a cathode contact, the transparent substrate is transparent to an electromagnetic frequency to which the PV diodes are sensitive; the cathode contact of a first PV diode of the PV diodes is bonded to the first power contact and the anode contact of a second PV diode of the PV diodes is bonded to the second power contact.


