Transport Element Support Assembly Electrical Isolation

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Solution Overview

Problem

Current aircraft transport element support assemblies are time-consuming and costly due to the need for multiple parts providing electrical isolation and structural support, with alignment and installation challenges leading to misalignment and rework, and the complexity of adhering to electromagnetic effect requirements.

Innovation Solution

A transport element support assembly comprising a front plate, a back plate, and a grommet forms a chamber to provide electrical isolation and structural support, with alignment features and rotation capabilities to adjust the centerline within selected tolerances, reducing the need for separate electromagnetic protection and simplifying installation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple separate fittings and assemblies are used to provide electrical isolation and structural support, then electromagnetic protection and structural support capability are improved, but device complexity and installation time increase significantly

Engineering Contradiction:
Improveelectromagnetic protectionVSAvoidnumber of parts
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple separate fittings into a single integrated assembly that provides both electrical isolation and structural support. The support assembly includes a first fitting with a first opening for the transport element and a second opening for engagement with the aircraft structure, along with a grommet positioned in the first opening to provide electrical isolation. This merging eliminates the need for separate electromagnetic protection assemblies and structural support fittings, reducing part count while maintaining both functions.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The support assembly is designed to perform multiple functions simultaneously: it provides structural support for the transport element, enables flexing under operational conditions, and provides electromagnetic isolation through the grommet. The single assembly serves as both a structural support mechanism and an electromagnetic protection device, eliminating the need for separate specialized components for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Strength

If multiple separate fittings are used to support the transport element, then structural support capability is improved, but alignment precision and installation ease deteriorate due to multiple alignment requirements

Engineering Contradiction:
Improvestructural support capabilityVSAvoidalignment precision
Core Design Contradiction:
StrengthVSManufacturing precision

Solution Approach 1:

The patent integrates the structural support function and electrical isolation function into a single support assembly, eliminating the need for separate fittings that would require multiple alignment operations. The assembly includes engagement features that connect to the aircraft structure and a grommet that isolates the transport element, all in one integrated component that requires alignment at a single location.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The support assembly is pre-configured with the grommet positioned in the first opening and the engagement features formed on the fitting body. This preliminary assembly of components before installation ensures that alignment features are already in their correct positions, eliminating the need for field alignment of multiple separate parts and reducing installation complexity.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If separate electromagnetic protection assemblies are installed around transport elements, then electromagnetic isolation is improved, but installation time and labor costs increase

Engineering Contradiction:
Improveelectromagnetic isolationVSAvoidinstallation time
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent integrates the electromagnetic isolation function directly into the structural support assembly by positioning a grommet in the first opening of the fitting. This eliminates the need for separate electromagnetic protection assemblies to be installed around the transport element, as the isolation function is built into the support structure itself, reducing installation steps and time.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The support assembly simultaneously provides structural support and electromagnetic isolation through its integrated design. The grommet is positioned within the fitting to provide electromagnetic isolation while the fitting itself provides structural support and engagement with the aircraft structure, allowing both functions to be achieved in a single installation operation rather than requiring separate assemblies.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP3418616B1Transport element support assembly
Publication Date: 2022.04.27 THE BOEING CO
  • EP3418616B1 patent drawingFigure 1
  • EP3418616B1 patent drawingFigure 2
  • EP3418616B1 patent drawingFigure 3

AI summary

A transport element support assembly (300) comprises a front plate (302), a back plate (304), and a grommet (306). The front plate (302) has a first opening (310) and a first set of holes (313). The back plate (304) has a second opening (320) and a second set of holes (323). A chamber is formed by the first opening and the second opening and is configured to hold a transport element. The grommet (306) is positioned within the chamber. The transport element support assembly (300) formed by the front plate (302), the back plate (304), and the grommet (306) is configured to provide electrical isolation between the transport element and an aircraft structure.