Trench Semiconductor Device Integrating 2D Material Layer

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current semiconductor devices face limitations in integrating two-dimensional material layers effectively into their structure, which can impact the performance and efficiency of transistors and other circuit components.

Innovation Solution

A trench-type semiconductor device is developed, featuring a substrate with a dielectric layer, a hard mask layer, and a two-dimensional material layer, along with source/drain electrode layers and a gate dielectric layer, allowing for the integration of 2D materials over the trench structure, enhancing transistor performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If two-dimensional material layers are integrated into semiconductor device structure, then device performance and efficiency are improved, but manufacturing complexity increases

Engineering Contradiction:
Improvedevice performanceVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The device structure is segmented into distinct functional regions including a trench structure with source/drain electrodes, gate electrode, and two-dimensional material channel region. This segmentation allows each component to be optimized independently while maintaining overall device performance

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from conventional two-dimensional planar transistor structures to a three-dimensional trench-type structure with vertical sidewalls. The two-dimensional material is positioned within this 3D trench configuration, enabling improved channel control and device performance while managing manufacturing complexity through structured dimensional transition

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Manufacturing precision

If trench structure with multiple layers is formed, then control over channel region is improved, but fabrication process complexity increases

Engineering Contradiction:
Improvecontrol over channel regionVSAvoidfabrication process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The trench structure is formed preliminarily before depositing the two-dimensional material layer. Source/drain electrode layers and dielectric layers are pre-positioned within the trench to establish precise geometric constraints that guide subsequent material deposition and ensure accurate channel region formation

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Different regions of the device are assigned different material properties and structural characteristics. The trench sidewalls provide localized geometric control, while the two-dimensional material layer provides localized electrical channel properties. This local quality differentiation enables precise control over channel characteristics without requiring complex global fabrication processes

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS10636903B2Semiconductor device
Publication Date: 2020.04.28 UNITED MICROELECTRONICS CORP
  • US10636903B2 patent drawing
  • US10636903B2 patent drawing
  • US10636903B2 patent drawing

AI summary

A semiconductor device includes a first dielectric layer on a substrate, a hard mask layer on the first dielectric layer, a trench in the hard mask layer and the first dielectric layer, a first source/drain electrode layer on a sidewall of the trench, a second dielectric layer on the first source/drain electrode layer in the trench, a second source/drain electrode layer on the second dielectric layer in the trench, a third dielectric layer on the second source/drain electrode layer in the trench, a 2D material layer overlying the hard mask layer, the first source/drain electrode layer, the second dielectric layer, the second source/drain electrode layer, and the third dielectric layer, a gate dielectric layer on the 2D material layer, and a gate electrode on the gate dielectric layer.