Triaxial Acceleration Sensor Rocker Mass Design

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Solution Overview

Problem

Conventional triaxial acceleration sensors require large space due to separate seismic masses for each direction, making them less compact and efficient for applications in entertainment and automotive electronics.

Innovation Solution

A triaxial micromechanical acceleration sensor design utilizing a rocker mass connected via z and x-y springs, allowing detection of accelerations in all three spatial directions with a single mass element, enabling a compact arrangement by using grid and substrate electrodes for differential analysis of deflections and rotations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If three separate seismic masses are used for detecting accelerations in all three spatial directions, then measurement precision is improved, but device area increases significantly

Engineering Contradiction:
Improveacceleration detection accuracyVSAvoidsensor chip area
Core Design Contradiction:
Measurement precisionVSArea of stationary object

Solution Approach 1:

The patent merges three separate seismic masses into a single integrated mass element that can detect accelerations in all three spatial directions. This mass element is connected to the substrate through multiple spring systems (x-springs, y-springs, and z-springs) that enable independent movement and detection in each direction, thereby reducing the overall sensor area while maintaining measurement capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single mass element serves multiple functions by being capable of detecting accelerations in x, y, and z directions simultaneously. The spring systems connect this universal mass element to the substrate in a way that allows it to respond to forces from all three spatial directions, making one mass element perform the work of three separate masses.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If three independent sensor cores with separate seismic masses are implemented, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improveacceleration detection accuracyVSAvoidsensor structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines three independent sensor cores into a single integrated structure where one mass element is connected to the substrate through multiple spring systems. This merging reduces the number of separate components while maintaining the ability to measure accelerations in all three directions through a unified detection mechanism.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single mass element is segmented into different functional regions through the spring systems, with x-springs, y-springs, and z-springs providing independent movement paths for each spatial direction. This segmentation allows the unified mass element to be analyzed differentially for each direction while reducing overall structural complexity compared to three separate masses.

Inventive Principle:
Principle #1Segmentation

3Area of stationary object

If a single mass element is used for detecting accelerations in all three spatial directions, then device area is reduced, but measurement precision may deteriorate

Engineering Contradiction:
Improvesensor chip areaVSAvoidacceleration detection accuracy
Core Design Contradiction:
Area of stationary objectVSMeasurement precision

Solution Approach 1:

The patent employs dynamic spring systems (x-springs, y-springs, z-springs) that enable the single mass element to move dynamically in response to accelerations in different directions. The spring systems provide the necessary degrees of freedom for the mass element to respond accurately to forces from x, y, and z directions, maintaining measurement precision through dynamic response rather than static structure.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent utilizes differential evaluation of capacitance changes from multiple electrode pairs to detect the orientation and position of the mass element. By comparing signals from different electrode pairs (e.g., first and second electrode pairs for x-direction, third and fourth for y-direction), the system achieves feedback-based precision in determining acceleration direction and magnitude, compensating for the limitations of a single mass element.

Inventive Principle:
Principle #23Feedback

4Measurement precision

If grid electrodes and substrate electrodes are used for differential analysis, then zero deviation compensation is improved, but device complexity increases

Engineering Contradiction:
Improvezero deviation compensationVSAvoidelectrode configuration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The electrode system is segmented into multiple pairs (first electrode pair, second electrode pair for x-direction; third electrode pair, fourth electrode pair for y-direction; first and second electrode pairs for z-direction). Each pair forms a capacitor with the mass element, allowing differential evaluation to compensate for zero deviations. This segmentation enables systematic compensation while organizing complexity into manageable functional groups.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design achieves a highly compact configuration while maintaining accurate detection of accelerations in all directions, reducing size and improving zero deviation compensation.

Implementation Method 1

a z spring connected to the rocker mass, which allows the rocker mass to rotate about an axis

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

at least one additional spring system connected to the substrate and the rocker mass. The additional spring system allows the rocker mass to deflect in an x or y direction

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 3

The seismic mass and the stationary electrodes form one or more capacitors. A deflection of the seismic mass caused by an acceleration acting on the micromechanical acceleration sensor results in a change in the capacitances of these capacitors

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 4

At least one z electrode, fixedly connected to the substrate, may be situated opposite to the rocker mass which allows a detection of a rotation of the rocker mass

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS8272268B2Triaxial acceleration sensor
Publication Date: 2012.09.25 ROBERT BOSCH GMBH
  • US8272268B2 patent drawing
  • US8272268B2 patent drawing
  • US8272268B2 patent drawing

AI summary

An acceleration sensor includes a substrate, a rocker mass, a z spring connected to the rocker mass, which allows the rocker mass to rotate about an axis, and at least one additional spring system connected to the substrate and the rocker mass. The additional spring system allows the rocker mass to deflect in an x or y direction oriented parallel or perpendicular to the axis. The z spring or the additional spring system allows the rocker mass to deflect in a y or x direction oriented parallel or perpendicular to the axis.