Triglyceride Crystal Foam Stabilization in Reduced-Fat Emulsions

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Solution Overview

Problem

Current methods for reducing fat content in food products like mayonnaise and sauces struggle to maintain sensory characteristics such as flavor, mouthfeel, and aroma, as stabilizing foams in lipid-based systems is challenging due to the lack of suitable surfactants, and methods like solidification or forming rigid networks alter texture and make foams unstable during processing.

Innovation Solution

A food composition with a lipid-in-water emulsion where gas is dispersed in the form of a foam, with triglyceride crystals at the gas-lipid interface, which provides mechanical stability and resistance to bubble shrinkage, allowing for a stable and flowable foam that can be emulsified into an aqueous phase without a rigid network in the bulk lipid, maintaining a smooth texture.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If fat content is reduced in food products, then health benefits are improved, but sensory characteristics such as flavor, mouthfeel, and aroma deteriorate

Engineering Contradiction:
Improvehealth risks from fat consumptionVSAvoidsensory characteristics
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The invention changes the physical state of the lipid phase from liquid to semi-solid by controlling crystallization, creating a foam structure that maintains volume and sensory characteristics while reducing fat content. The controlled solidification process allows the foam to provide mouthfeel similar to full-fat products without the associated health risks

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention utilizes phase transition of lipids from liquid to solid crystalline form to create a stable foam structure. By controlling the crystallization process, the foam maintains its structure and provides desirable sensory characteristics while containing less fat than traditional full-fat emulsions

Inventive Principle:
Principle #36Phase transitions

2Stability of the object's composition

If surfactants are used to stabilize foam in lipid-based systems, then foam stability is improved, but toxicity or unpleasant taste occurs

Engineering Contradiction:
Improvefoam stabilityVSAvoidtoxicity and unpleasant taste
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The invention enables the lipid system to self-stabilize the foam structure through controlled crystallization, eliminating the need for external surfactants. The triglyceride crystals form naturally at the gas-lipid interface during the crystallization process, providing stable foam without toxic additives

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The triglyceride crystals act as a natural intermediary at the gas-lipid interface, replacing synthetic surfactants. These crystals provide the necessary interfacial stabilization for foam formation and maintenance without introducing toxicity or unpleasant taste

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If rigid network is formed in bulk lipid material to stabilize foam, then foam stability is improved, but texture changes significantly and foam becomes unstable during processing

Engineering Contradiction:
Improvefoam stabilityVSAvoidtexture and processability
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The invention creates local crystalline structures at the gas-lipid interface rather than a rigid network throughout the bulk lipid. This localized crystallization provides foam stability while maintaining the bulk lipid in a semi-solid state that preserves desirable texture and processability

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention segments the crystalline structure to exist only at the bubble interfaces rather than forming a continuous rigid network. This segmentation allows individual bubbles to be stabilized while the bulk material remains soft and processable, enabling pumping, deposition, and mixing without destroying the stabilizing structure

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in a stable and creamy texture in reduced-fat food products that maintains sensory characteristics, allowing for the formation of a stable lipid-in-water emulsion with air dispersed in the lipid as a foam, which is mechanically stable and can be processed without destabilization, providing a viable alternative to traditional methods.

Implementation Method 1

controlling the temperature of the first composition such that the composition comprises triglyceride crystals

Methodology Applied
Scientific EffectCrystallisation: Crystallisation

Implementation Method 2

the composition comprises triglyceride crystals and has a solid lipid content between 0.1 and 20 %

Methodology Applied
Scientific EffectPhase Change: Phase Change

Data Source

PatentEP3273788B1Food composition comprising gas bubbles in a fat phase
Publication Date: 2019.11.13 SOCIETE DES PRODUITS NESTLE SA
  • EP3273788B1 patent drawingFigure 1
  • EP3273788B1 patent drawingFigure 2~4
  • EP3273788B1 patent drawingFigure 5~8

AI summary

The present invention relates in general to field of food and drinks. In particular, it relates to a food composition comprising a lipid-in-water emulsion wherein gas is dispersed in the lipid in the form of a foam. Triglyceride crystals are present at the gas-lipid interface. The invention also provides a process for forming such a food composition.