TSV Annular Guard Ring Structure Against Moisture Ingress

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Solution Overview

Problem

Existing methods have not effectively addressed the issue of moisture and chemical ingress into the front side interconnects during the formation of semiconductor devices, which reduces semiconductor devices, which reduces the semiconductor chip yield and reliability.

Innovation Solution

The implementation of an annular guard ring composed of a liner material and dielectric material around the through-silicon-via (TSV) in the semiconductor structure, which acts as a barrier to prevent moisture and chemical ingress during the TSV formation process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If TSV formation process is implemented, then interconnect length is reduced and communication speed is improved, but moisture and chemical ingress occurs into front side interconnects

Engineering Contradiction:
Improvecommunication speedVSAvoidmoisture and chemical ingress
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

An annular guard ring structure is introduced as an intermediary barrier between the TSV formation process and the front side interconnects. This guard ring comprises a first barrier layer, first interlayer dielectric material, second barrier layer, and second interlayer dielectric material, creating a protective intermediary structure that prevents moisture and chemical ingress while allowing the TSV process to proceed

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The guard ring utilizes thin film structures (barrier layers and interlayer dielectric materials) to create a protective shell around the TSV structure. These thin films form a flexible yet effective barrier that prevents harmful moisture and chemical penetration into the front side interconnects during TSV formation

Inventive Principle:
Principle #30Flexible shells and thin films

2Reliability

If TSV formation process is implemented, then interconnect performance is improved, but semiconductor chip yield is reduced

Engineering Contradiction:
Improveinterconnect performanceVSAvoidsemiconductor chip yield
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The annular guard ring serves as a protective intermediary that isolates the front side interconnects from the TSV formation process. This mediator structure prevents damage to existing interconnects, thereby maintaining high semiconductor chip yield while enabling improved interconnect performance through TSV implementation

Inventive Principle:
Principle #24Intermediary (Mediator)

3Length of moving object

If TSV formation process is implemented, then vertical connections are achieved, but reliability of front side interconnects deteriorates

Engineering Contradiction:
Improvevertical connection lengthVSAvoidfront side interconnect reliability
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The guard ring employs thin film barrier layers and interlayer dielectric materials to create a flexible protective shell around the TSV structure. This shell prevents moisture and chemical penetration that would otherwise compromise the reliability of front side interconnects, allowing long vertical connections to be formed without sacrificing interconnect reliability

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentUS20250343108A1Through-silicon-via annular guard ring
Publication Date: 2025.11.06 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US20250343108A1 patent drawing
  • US20250343108A1 patent drawing
  • US20250343108A1 patent drawing

AI summary

A semiconductor structure with an annular guard ring extending through an interlayer dielectric (ILD) layer to a top surface of a semiconductor substrate. The annular guard ring surrounds a through-silicon-via (TSV). The annular guard ring is composed of layer of a liner material around a dielectric material.