Turbidity Sensor Noise Model for Single-Beam Accuracy

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Solution Overview

Problem

Existing turbidity measurement methods using single-beam sensors are affected by interference variables such as reflections from walls and contamination on optical windows, leading to inaccurate readings, especially at low turbidity levels, and current compensation methods require multiple light sources or detectors, which are not feasible for all applications.

Innovation Solution

A method that involves detecting the chronological sequence of scattered light intensity, determining a mean value, and using calibration and noise models to correct for interference, allowing for reliable turbidity measurement even with single-beam sensors by distinguishing between turbidity-related and interference signals through noise analysis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single-beam sensor is used for turbidity measurement, then the device complexity is reduced and it complies with regulations, but measurement precision deteriorates due to interference from reflections and window contamination

Engineering Contradiction:
Improvesensor structureVSAvoidturbidity measurement accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent converts the harmful interference signals (reflections and contamination effects) into useful information by analyzing their statistical noise characteristics. By evaluating the noise properties of the measured signal, the system distinguishes between genuine turbidity-related scattering and interference signals, thereby maintaining measurement precision while using a simple single-beam sensor structure

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The system implements a feedback mechanism where the measured scattered light intensity is continuously evaluated for its noise characteristics. This feedback loop allows the system to identify interference patterns and compensate for them, improving measurement accuracy without requiring additional hardware components

Inventive Principle:
Principle #23Feedback

2Measurement precision

If model-based diagnosis or multi-beam alternating light methods are used to compensate for interference, then measurement precision improves, but device complexity increases and compliance with single-beam regulations is lost

Engineering Contradiction:
Improveinterference compensation accuracyVSAvoidnumber of light sources and photodetectors
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical/optical complexity of multi-beam systems with a signal processing approach. Instead of using multiple physical light sources and detectors, the system uses statistical noise analysis and evaluation of the chronological sequence of scattered light intensity to achieve interference compensation, thereby maintaining compliance with single-beam regulations

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Manufacturing precision

If light scattering is measured at very low turbidity levels, then the sensor can detect low concentrations, but measurement reliability deteriorates due to dominant interference signals from reflections and wall scattering

Engineering Contradiction:
Improvedetection limitVSAvoidmeasurement reliability at low turbidity
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent converts the dominant interference signals that normally degrade low-turbidity measurements into useful information. By analyzing the statistical noise characteristics of the measured signal, the system identifies and compensates for interference patterns, enabling reliable detection at very low turbidity levels where interference would normally dominate

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables accurate and reliable turbidity measurement by compensating for noise and interference, improving measurement reliability and reducing maintenance requirements for turbidity sensors, even in restricted spaces or low turbidity conditions.

Implementation Method 1

Any light striking particles suspended in a liquid is scattered

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 2

The measured scattered light intensity can be substantially negatively affected... if these reflection and/or scattered signals that are not caused by suspended particles are detected by the sensor

Methodology Applied
Scientific EffectPhotoelectric conversion: Photoelectric Effect

Data Source

PatentUS9671339B2Method for determining a turbidity and turbidity sensor for implementing the method
Publication Date: 2017.06.06 ENDRESS HAUSER CONDUCTA GMBH CO KG
  • US9671339B2 patent drawing
  • US9671339B2 patent drawing
  • US9671339B2 patent drawing

AI summary

A method for determining a turbidity of a medium in a container using at least one turbidity sensor. Depending on the ambient conditions at the installation location of the turbidity sensor, comprising the following steps: passing transmitted radiation through the medium, wherein the transmitted radiation is converted by interaction with the medium, as a function of the turbidity in the received radiation; receiving the received radiation; converting the received radiation into a scattered light intensity, and determining the turbidity from the scattered light intensity. The method is characterized by the following steps: detecting the chronological sequence of the scattered light intensity; determining a mean value on the basis of the chronological sequence of the scattered light intensity; determining the turbidity from the mean value using a calibration model by assigning a turbidity to each mean value; determining a corrected mean value on the basis of the chronological sequence of the scattered light intensity, by determining a noise parameter from the scattered light intensity, and by determining the corrected mean value from the noise parameter using a noise model, and determining a corrected turbidity at least from the corrected mean value using the calibration model by assigning a corrected turbidity to each corrected mean value. The invention further relates to a turbidity sensor for implementing the method.