In-Line Two-Wheel Robot Steering Control for Dynamic Balance

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Solution Overview

Problem

Existing two-wheeled robots face limitations in stability, control authority, and efficiency, particularly on uneven terrain and at higher speeds, due to constraints in wheel base length and height, and require complex mechanisms like gyroscopes or kickstands for stability.

Innovation Solution

In-line two-wheeled vehicles (Twills) equipped with modern controls, sensors, and actuators, utilizing a front-wheel with a vertical steering axis and a rear-wheel with a horizontal axis, stabilized by a control module that adjusts steering-angle and applies torque via traction motors to maintain roll angle during motion and stoppage, with optional hydraulic suspension for vertical motion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If the robot is made taller to increase its characteristic dimension, then the height is improved, but the stability deteriorates because the robot needs to be wider to prevent falling over

Engineering Contradiction:
ImproveheightVSAvoidstability
Core Design Contradiction:
Length of moving objectVSStability of the object's composition

Solution Approach 1:

The patent implements dynamic balance control through a control module that continuously adjusts the steering angle of the front wheel based on real-time sensor feedback about the robot's roll angle and orientation. This dynamic adjustment allows the robot to maintain stability while taller, as the active control compensates for the reduced inherent stability that comes with increased height and reduced wheelbase width.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the wheel base length is reduced to make the robot narrower, then the adaptability to narrow spaces is improved, but the stability deteriorates on uneven terrain

Engineering Contradiction:
Improveadaptability to narrow spacesVSAvoidstability on uneven terrain
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The patent employs multiple sensors including gyroscopes and accelerometers that provide continuous feedback about the robot's orientation, roll angle, and position on uneven terrain. The control module processes this feedback and dynamically adjusts the front wheel steering angle to compensate for terrain variations, maintaining stability even with a reduced wheelbase that enables the robot to navigate narrow spaces.

Inventive Principle:
Principle #23Feedback

3Stability of the object's composition

If the robot uses traditional balancing mechanisms like gyroscopes or kickstands, then the stability is improved, but the device complexity increases

Engineering Contradiction:
ImprovestabilityVSAvoiddevice complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent replaces traditional mechanical balancing mechanisms such as gyroscopes and kickstands with an electronic control system that uses sensors (gyroscopes, accelerometers) and a control module to actively manage balance. This substitution reduces mechanical complexity while maintaining stability through software-based control algorithms that adjust the front wheel steering angle in real-time.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Productivity

If the robot speeds up to improve delivery efficiency, then the productivity is improved, but the control authority deteriorates because servo motors have maximum torque at zero speed

Engineering Contradiction:
Improvedelivery efficiencyVSAvoidcontrol authority
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The patent utilizes dynamic steering control where the control module adjusts the front wheel steering angle based on the robot's current speed and desired trajectory. This dynamic approach allows the robot to maintain control authority at higher speeds by proactively adjusting the steering angle rather than relying on high-torque corrections, enabling faster operation while preserving maneuverability and control precision.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12429871B2Two-wheel in-line robots
Publication Date: 2025.09.30 TWILL TECH
  • US12429871B2 patent drawing
  • US12429871B2 patent drawing
  • US12429871B2 patent drawing

AI summary

Techniques are disclosed for exploiting modern controls, sensors and actuators to realize a novel family of in-line two-wheeled vehicles (Twills) as robots. Each robot has a front-wheel with a substantially horizontal axis of rotation and a substantially vertical steering axis. The front-wheel with its substantially vertical steering axis has a steering-angle that can be sensed by one or more sensors. There is a rear-wheel with a substantially horizontal axis of rotation. A control module stabilizes the roll angle when the robot is in a forward motion as well as when it is substantially or fully stopped. One or both the wheels of the robot may be endowed by a steering motor for steering and a traction motor for providing traction/torque to the wheel.