U-Shape RESURF MOSFET Drift Region Design

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Solution Overview

Problem

Current RESURF MOSFET devices face challenges in miniaturization due to long RESURF length and high conduction resistance, requiring costly additional masks and lengthy development times for optimizing charge density and drift region depth.

Innovation Solution

A MOSFET device with a recessed-FOX structure and U-shaped drift region, where the depth and width of the drift region are controlled through the layout width, allowing for a longer RESURF length and smaller cell pitch without increasing costs, achieved by adjusting the mask opening width during semiconductor processing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a long RESURF length is used to achieve high breakdown voltage, then breakdown voltage is improved, but cell pitch increases and miniaturization is hindered

Engineering Contradiction:
Improvebreakdown voltageVSAvoidcell pitch
Core Design Contradiction:
StrengthVSLength of moving object

Solution Approach 1:

The patent transforms the traditional linear RESURF structure into a three-dimensional U-shaped drift region configuration. By extending the drift region vertically to form a U-shape under the FOX structure, the RESURF length is increased in the vertical dimension while maintaining a compact horizontal footprint, thus achieving high breakdown voltage without increasing cell pitch.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The U-shaped drift region is nested within the FOX structure, with the drift region forming a U-shape that fits underneath the FOX isolation structure. This nesting arrangement allows the drift region to utilize the vertical space under the FOX, effectively increasing the RESURF length while keeping the overall device footprint small.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Strength

If a long drift region is used to achieve high breakdown voltage, then breakdown voltage is improved, but conduction resistance increases

Engineering Contradiction:
Improvebreakdown voltageVSAvoidconduction resistance
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The drift region is formed with a U-shaped curved configuration instead of a straight linear path. This curvature allows the drift region to fold back on itself, increasing the effective RESURF length and breakdown voltage capability while maintaining a compact horizontal span that reduces the conduction path length and associated resistance.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Manufacturing precision

If additional masks are used to control charge density and drift region depth, then manufacturing precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvecharge density controlVSAvoidmask steps
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The drift region depth and charge density are controlled through self-aligned processes where the FOX structure itself serves as the defining mask. The U-shaped drift region is formed by doping through openings created by the FOX structure, eliminating the need for separate dedicated masks for depth control. The process uses the existing FOX structure to define the drift region geometry, making the system self-defining and self-controlled.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The FOX structure serves multiple functions: it provides electrical isolation, defines the drift region boundaries, controls the drift region depth through its thickness, and establishes the U-shape geometry. This multi-functionality eliminates the need for separate structures or masks dedicated to each of these functions, reducing overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS8748980B2U-shape RESURF MOSFET devices and associated methods of manufacturing
Publication Date: 2014.06.10 MONOLITHIC POWER SYSTEMS INC
  • US8748980B2 patent drawing
  • US8748980B2 patent drawing
  • US8748980B2 patent drawing

AI summary

The present technology discloses a U-shape RESURF MOSFET device. Wherein the MOSFET device comprises a drain having a drain contact region and a drift region, a source, a body, a gate and a recessed-FOX structure. Wherein the recessed-FOX structure is between the gate and the drift region vertically and between the body and the drain contact region laterally, and wherein the recessed-FOX structure is configured to make the drift region into a U shape. The present technology further discloses the depth of the drift region is controlled by adjusting a layout width.