Vehicle Under Hood Cooling System Quick Cooldown Mode

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Solution Overview

Problem

Conventional engine cooling systems fail to provide cooling to under hood components when the vehicle engine is off, leading to heat soaking, which reduces engine and component performance, especially in high-performance situations like track racing.

Innovation Solution

A vehicle engine cooling system that includes a controller to activate a quick cooldown mode, where the radiator fan and cooling circuit circulate coolant to the engine and intercooler even when the engine is off, ensuring continued cooling of under hood components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the engine cooling system is shut off when the engine is off, then energy consumption is reduced, but under hood components heat soak and performance decreases

Engineering Contradiction:
Improveenergy consumptionVSAvoidunder hood temperature
Core Design Contradiction:
Use of energy by moving objectVSTemperature

Solution Approach 1:

The cooling system transitions from a static on/off state to a dynamic system with multiple operational modes (normal cooling, quick cooldown, and off state). The controller dynamically switches between these modes based on real-time conditions such as engine temperature, ambient temperature, and vehicle operation state, allowing the system to adapt energy consumption and cooling intensity to actual needs.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters by introducing a quick cooldown mode that activates specific cooling components (radiator fan, water pump) at different intensities than normal operation. This parameter change enables targeted temperature reduction in under hood components without requiring full system operation, thus reducing overall energy consumption while addressing heat soak issues.

Inventive Principle:
Principle #35Parameter changes

2Temperature

If the cooling system operates continuously to prevent heat soaking, then under hood temperature is controlled, but energy consumption increases

Engineering Contradiction:
Improveunder hood temperatureVSAvoidenergy consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

Instead of operating the full cooling system continuously, the quick cooldown mode applies partial action by activating only the necessary components (radiator fan and water pump) at specific intensities. This partial operation provides sufficient cooling to prevent heat soaking in critical components while consuming less energy than full continuous operation would require.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The cooling system operates periodically rather than continuously, with the quick cooldown mode activated based on detected conditions (engine off state, temperature thresholds). This periodic operation maintains temperature control while reducing overall energy consumption compared to continuous operation.

Inventive Principle:
Principle #19Periodic action

3Temperature

If a quick cooldown mode is activated when the engine is off, then under hood components are cooled, but system complexity increases

Engineering Contradiction:
Improveunder hood temperatureVSAvoidcooling system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The existing cooling system components (radiator fan, water pump, thermostat) are made multi-functional by enabling them to operate in different modes (normal cooling and quick cooldown). This universality allows the system to provide both continuous cooling during operation and targeted quick cooling when the engine is off, without adding entirely new hardware, thus limiting the increase in system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The controller uses feedback from temperature sensors and engine state detection to automatically activate or deactivate the quick cooldown mode. This feedback mechanism simplifies the user interface and control logic by making the system self-regulating, reducing the complexity that would otherwise be required for manual control systems.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively reduces under hood temperatures, enhancing engine performance and preventing heat soaking, thereby improving vehicle performance during high-performance events by maintaining component cooling even when the engine is shut off.

Implementation Method 1

a radiator fan and a cooling circuit are operated to circulate and supply the coolant

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 2

a cooling circuit thermally coupled to at least one of the engine and the intercooler and circulating a coolant

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

coolant to cool vehicle under hood components while the engine is in the off state

Methodology Applied
Scientific EffectThermal Conduction: Conduction (thermal)

Data Source

PatentUS10161295B2Vehicle under hood cooling system
Publication Date: 2018.12.25 FCA US LLC
  • US10161295B2 patent drawing
  • US10161295B2 patent drawing

AI summary

An engine cooling system includes an engine, an intercooler, a radiator fan, a cooling circuit thermally coupled to at least one of the engine and the intercooler and circulating a coolant, and a controller in signal communication with the cooling circuit. The controller is configured to: upon receipt of a request, when the engine is in an off state, activate a quick cooldown mode where the radiator fan and the cooling circuit are operated to circulate and supply the coolant to at least one of the engine and the intercooler to cool vehicle under hood components while the engine is in the off state.