Unimodal Polyether Composition for Bulk Drug Stability

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Solution Overview

Problem

Conventional multibranched polyoxyalkylene derivatives used to modify bulk drugs, polypeptides, bioactive proteins, and enzymes result in insufficient formulation stability and over-time stability of drug efficacy.

Innovation Solution

A polyether composition with a unimodal molecular weight distribution, a weight average to number average molecular weight ratio of 1.20 or less, and containing a compound with m=1 in an amount of 90 wt % or more, where the oxyalkylene groups are preferably oxyethylene, and the polyether is used as a raw material or pharmaceutical additive to enhance stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multibranched polyoxyalkylene derivatives are used to modify bulk drugs, then the drugs can be formulated, but the formulation stability and over-time stability of drug efficacy are insufficient

Engineering Contradiction:
Improveformulation stabilityVSAvoidmolecular weight distribution uniformity
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent applies parameter changes by strictly controlling the molecular weight distribution parameters of polyoxyalkylene compounds. Specifically, it requires a unimodal distribution with Mw/Mn ratio of 1.20 or less and dominant presence of compounds with m=1 (90 wt% or more). This precise parameter control transforms the polyoxyalkylene compound from a conventional modifier with variable properties to a controlled reagent that ensures consistent formulation stability and drug efficacy over time.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If conventional polyoxyalkylene compounds are used, then various pharmaceutical functions can be achieved, but the over-time stability of drug efficacy is insufficient

Engineering Contradiction:
Improveover-time stability of drug efficacyVSAvoidmolecular weight control precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent implements parameter changes by establishing strict molecular weight control parameters: unimodal distribution, Mw/Mn ≤ 1.20, and m=1 compounds comprising 90 wt% or more. These precise parameter specifications transform the manufacturing process from conventional polyoxyalkylene production to a precision-controlled process that ensures consistent drug efficacy stability over time.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies preliminary action by pre-establishing the optimal molecular weight distribution characteristics before the actual drug formulation process. The polyoxyalkylene compounds are pre-selected and pre-characterized with specific unimodal distributions and m=1 dominance, ensuring that when used in drug modification, they will provide the desired stability without requiring further adjustment during formulation.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If multibranched polyoxyalkylene derivatives are used for drug modification, then drug delivery systems can be created, but formulation stability is insufficient

Engineering Contradiction:
Improveformulation stabilityVSAvoidpolyoxyalkylene structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent resolves the contradiction between formulation stability and structural complexity by changing the key parameter from multibranched structure to linear structure with m=1 dominance. This parameter change simplifies the molecular architecture while simultaneously improving formulation stability, demonstrating that simpler structures with controlled parameters can outperform complex multibranched variants.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11299587B2Starting material, for bulk drug or additives for drug, and bulk drug or drug using same
Publication Date: 2022.04.12 SANYO CHEM IND LTD
  • US11299587B2 patent drawing
  • US11299587B2 patent drawing
  • US11299587B2 patent drawing

AI summary

The present invention provides a raw material for bulk drugs and a pharmaceutical additive which provide excellent formulation stability and excellent over-time stability of drug efficacy when used to modify a bulk drug, a polypeptide, a bioactive protein, an enzyme, and the like. The present invention relates to a raw material for bulk drugs or a pharmaceutical additive, containing: a polyether composition (A) represented by formula (1), wherein the polyether composition (A) has a unimodal molecular weight distribution, the polyether composition (A) has a ratio (Mw/Mn) of the weight average molecular weight (Mw) to the number average molecular weight (Mn) of 1.20 or less, and the polyether composition (A) contains a compound in which m is 1 in formula (1) in an amount of 90 wt % or more based on the weight of the polyether composition (A), in formula (1), OR1, R2O, R3O, and R4O are each independently a C2-C8 oxyalkylene group; when each of these moieties exists in the plural number, each OR1, each R2O, each R3O, and each R4O may be the same as or different from each other; these moieties may be bonded randomly or in block; a, b, c, and d are each independently an integer of 50 to 1200; X1 to X4 are each independently a hydrogen atom, a substituent represented by formula (2), or a substituent represented by formula (3); and m is an integer of 1 to 10.