Universal Steering System for Zero-Turn Maneuverability

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Solution Overview

Problem

Current steering systems are limited by the need for swivel wheels, which cause mobility issues in soft or rough terrain and restrict maneuverability, especially in tight spaces due to structural design constraints such as wheelbase size and CV joint limitations.

Innovation Solution

A universal steering system that controls the deflection of each wheel independently using controllable electronics, motors, and sensors, allowing for separate control of wheel deflection and speed to navigate any radius, eliminating the need for swivel wheels and enhancing maneuverability across various terrains.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If swivel wheels are used to enable zero-turn steering, then the vehicle can turn in place, but the swivel wheels cause mobility issues in soft or rough terrain

Engineering Contradiction:
Improveturning capabilityVSAvoidmobility in soft or rough terrain
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent divides the steering function into independent control of each wheel rather than using a unified swivel mechanism. Each wheel can be controlled separately by its own motor, allowing the vehicle to turn in place while maintaining better contact with the ground through independent wheel adjustment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces the mechanical swivel wheel system with an electronically controlled motor system. Each wheel has its own motor that can independently adjust wheel angle and rotation speed, eliminating the need for mechanical swivel joints that fail in soft terrain.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Length of moving object

If the wheelbase is reduced to achieve tighter turning radius, then the vehicle can turn more sharply, but the structural design constraints (crash rails, engine position) limit how far wheels can turn

Engineering Contradiction:
Improvewheelbase sizeVSAvoidwheel deflection angle
Core Design Contradiction:
Length of moving objectVSEase of operation

Solution Approach 1:

The patent makes the wheel deflection angle dynamic and adjustable rather than fixed by mechanical constraints. Motors can independently control each wheel's angle within a wider range than traditional mechanical systems allow, enabling tight turning radii without reducing wheelbase.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the controllable parameters of the wheel system by allowing independent motor control of each wheel's angle and speed. This enables the vehicle to achieve various turning radii by adjusting wheel parameters electronically rather than being limited by fixed mechanical geometry.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the wheel deflection is limited to fifty degrees to protect CV joints, then the vehicle structure is protected, but the turning radius increases

Engineering Contradiction:
ImproveCV joint protectionVSAvoidturning radius
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The patent replaces the mechanical CV joint system with direct motor-driven wheels. Each wheel has its own motor that can control rotation and angle independently, eliminating the need for CV joints and their fifty-degree deflection limitation. This allows greater wheel deflection angles without risking joint damage.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Ease of operation

If a complicated steering mechanism with chain or belt is used to achieve steering around a common radius point, then the vehicle can turn smoothly, but the device complexity increases

Engineering Contradiction:
Improvesteering smoothnessVSAvoidsteering mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent segments the steering mechanism into independent motor-wheel units rather than using a unified chain or belt system. Each wheel is controlled independently by its own motor, simplifying the overall mechanism while achieving smooth turning through coordinated control of multiple independent units.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent makes each motor-wheel unit universal and independently controllable, capable of performing both propulsion and steering functions. This eliminates the need for separate steering mechanisms (chains, belts, rods) and achieves smooth turning through electronic coordination of the universal wheel units.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12083059B1Universal steering system
Publication Date: 2024.09.10 LEDBETTER CLYDE STEPHEN
  • US12083059B1 patent drawing
  • US12083059B1 patent drawing
  • US12083059B1 patent drawing

AI summary

A universal steering system designed for all-wheel drive, remote control, zero turn, and positive traction. The universal steering system is configured to control the wheel deflection of each wheel of a vehicle. The universal steering system is usable for vehicles including automobiles, motorized dollies, floor jacks, toolboxes, tables, carts, skateboards, and other wheeled vehicles.