Upper Turn Table Stability in Double-Side Polishing

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Solution Overview

Problem

The upper turn table in double-side polishing and lapping apparatuses is unstable in tilt when stopped at intermediate height due to movable universal joints or spherical bearings, leading to non-uniform cleaning and dressing of polishing surfaces, resulting in fluctuating wafer quality.

Innovation Solution

A workpiece processing apparatus featuring a center drum with first and second grooves, where hooks on the upper turn table engage with the grooves to maintain horizontal stability under vertical forces, allowing uniform cleaning and dressing of polishing pads.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If movable universal joints or spherical bearings are used to connect the upper turn table, then the upper turn table can change angle optionally to accommodate thickness variation, but the upper turn table becomes unstable in tilt when stopped at intermediate height

Engineering Contradiction:
Improveangle adjustment capabilityVSAvoidtilt stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The connection mechanism is segmented into multiple functional components: the universal joint/spherical bearing for angle adjustment, the support surface for positional stabilization, and the groove structure for constrained movement. This segmentation allows each component to perform its specific function without interfering with others, resolving the contradiction between adaptability and stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support surface is positioned in advance at a specific location within the groove to provide preliminary stabilization before the upper turn table reaches the intermediate height stopping position. This preliminary action ensures that when the turn table stops, it is already supported and stabilized, preventing tilt instability.

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If the upper turn table is made unstable in tilt at intermediate height, then angle adjustment is flexible, but cleaning and dressing of polishing surfaces becomes non-uniform

Engineering Contradiction:
Improveangle flexibilityVSAvoidcleaning and dressing uniformity
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

Instead of allowing the upper turn table to be freely unstable and then trying to achieve uniformity through other means, the invention inverts the approach by providing a fixed support surface that actively maintains horizontal stability. This inverted approach ensures uniformity is achieved through positive stabilization rather than negative tolerance.

Inventive Principle:
Principle #13The other way round (Inversion)

3Ease of operation

If the upper turn table tilts when stopped at intermediate height, then movement freedom is maintained, but the gap between upper and lower turn tables becomes non-uniform

Engineering Contradiction:
Improvemovement freedomVSAvoidgap uniformity
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The support surface acts as an intermediary element between the upper turn table and the lower turn table. It mediates the relationship by providing a stable reference plane that ensures uniform gap maintenance during cleaning and dressing operations, while still allowing the upper turn table to move freely when not supported.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10335918B2Workpiece processing apparatus
Publication Date: 2019.07.02 SHIN ETSU HANDOTAI CO LTD
  • US10335918B2 patent drawing
  • US10335918B2 patent drawing
  • US10335918B2 patent drawing

AI summary

A workpiece processing apparatus including: a center drum that is rotatable around a rotation axis and has at least one first groove formed in the axial direction on the peripheral surface, a carrier having a holding hole to insert and hold a workpiece to be processed, an upper and lower turn table that are rotatable around the rotation axis in a state wherein the carrier holding workpiece is interposed, at least one hook fitted in the upper turn table's internal circumference, with the tip being inserted into the first groove and movable along first groove; wherein the center drum has at least one second groove formed in the axial direction on peripheral surface, and second groove has a length different from that of the first groove and has a supporting surface to support the hook from below at a position above a position where upper turn table processes the workpiece.