UPS Airflow Partition Layout for Multi-Spec Cooling Balance

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Solution Overview

Problem

Uninterruptible power supply systems face challenges in maintaining equivalent cooling performance across multiple installation specifications without changing component specifications or arrangements, due to varying current flows and resulting heat generation.

Innovation Solution

The system incorporates a housing with a cooling fan and partitions to adjust airflow between blocks of AC and DC components, optimizing cooling performance across different installation specifications by controlling air flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of stationary object

If a single cooling fan is provided to cool multiple electrical components, then the housing size can be reduced, but the cooling performance cannot be maintained across multiple installation specifications due to varying heat generation

Engineering Contradiction:
Improvehousing sizeVSAvoidcooling performance across installation specifications
Core Design Contradiction:
Volume of stationary objectVSAdaptability or versatility

Solution Approach 1:

The housing is divided into multiple blocks (first block for AC components, second block for DC components) with separate air inlets and airflow paths. Each block has its own cooling air supply, allowing independent airflow control tailored to the specific heat generation characteristics of AC and DC components under different installation specifications.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The partition structure is made movable or adjustable to dynamically control the airflow distribution between blocks. By changing the partition position or configuration, the system can adapt the cooling performance to match varying heat generation patterns across different installation specifications while using a single cooling fan.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If component specifications and arrangement are changed for each market, then cooling performance can be optimized for each installation specification, but productivity decreases

Engineering Contradiction:
Improvecooling performance optimizationVSAvoidmanufacturing efficiency
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

A single standardized component arrangement and specification set is designed to universally accommodate multiple installation specifications. The adjustable partition structure enables this universal design to adapt its cooling performance across different markets without requiring custom components or reconfiguration, thereby maintaining high productivity while achieving optimal cooling for each specification.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If the uninterruptible power supply system is used under different installation specifications without changing component specifications, then productivity is maintained, but cooling performance varies due to different current flows and heat generation

Engineering Contradiction:
Improvemanufacturing efficiencyVSAvoidcooling performance
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

Different airflow quantities are supplied to different blocks based on their specific cooling needs. The partition structure enables localized airflow control where AC components and DC components receive appropriate cooling air volumes according to their heat generation characteristics under each installation specification, achieving temperature control without changing component specifications.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables the uninterruptible power supply system to operate in multiple installation specifications while maintaining equivalent cooling performance, without altering component specifications or arrangements.

Implementation Method 1

a cooling fan that cools the interior of the housing

Methodology Applied
Scientific EffectForced convection: Forced Convection

Implementation Method 2

a partition structure that is disposed adjacent to an exhaust side of the second block to adjust an air flow flowing through the first block and the second block

Methodology Applied
Scientific EffectFluid flow:

Data Source

PatentUS12336154B2Uninterruptible power supply system
Publication Date: 2025.06.17 TMEIC CORP
  • US12336154B2 patent drawing
  • US12336154B2 patent drawing
  • US12336154B2 patent drawing

AI summary

An uninterruptible power supply system includes: a group of electrical components that constitute the uninterruptible power supply system and are disposed in a first block of the housing; the other group of electrical components that constitute the uninterruptible power supply system and are disposed in a second block of the housing; and a partition structure disposed adjacent to an exhaust side of the second block to adjust an air flow flowing through the first block and the second block.