USFF Staring Receiver Sequential Stacking Architecture

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Solution Overview

Problem

Conventional receiver systems face challenges in size, thermal management, electromagnetic interference, and versatility due to limitations in operating multiple frequency bands and efficient space utilization, which affects their performance and adaptability in various communication scenarios.

Innovation Solution

A receiver system architecture with a sequentially stacked configuration of RF front-end, downconverter, and RFSoC processor, utilizing risers for electrical, electromagnetic, and thermal coupling, along with heat sinks for efficient heat dissipation, enabling operation in multiple frequency bands and compact form factor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional receiver systems are designed to operate in multiple frequency bands, then versatility is improved, but device complexity increases

Engineering Contradiction:
Improvemulti-frequency band operationVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The receiver system is designed with universal components that can operate across multiple frequency bands. The RF front-end, downconverter, and processor are configured to handle different frequency ranges through reconfigurable settings, allowing a single device to perform multiple communication functions without requiring separate specialized hardware for each band.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The receiver system is divided into distinct functional modules: RF front-end, downconverter, and processor. Each module is independently designed and can be optimized for specific frequency ranges while maintaining compatibility with the overall multi-band architecture. This segmentation allows flexible configuration for different bands without redesigning the entire system.

Inventive Principle:
Principle #1Segmentation

2Volume of moving object

If receiver components are integrated within a compact form factor, then space utilization is improved, but thermal management becomes more difficult

Engineering Contradiction:
Improveform factorVSAvoidthermal management
Core Design Contradiction:
Volume of moving objectVSTemperature

Solution Approach 1:

The receiver components are arranged in a vertical stacked configuration rather than a horizontal layout. The RF front-end, downconverter, and processor are positioned at different vertical levels, allowing heat to dissipate in multiple directions and improving thermal management efficiency within the compact USFF form factor.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

Different regions of the receiver system are designed with localized thermal management characteristics. High-power components such as the RF front-end are positioned with enhanced heat dissipation structures, while lower-power components have standard thermal paths. This localized approach optimizes heat management for each component's specific thermal requirements within the compact form factor.

Inventive Principle:
Principle #3Local quality

3Volume of moving object

If receiver components are placed in close proximity to reduce size, then volume is reduced, but electromagnetic interference increases

Engineering Contradiction:
Improveform factorVSAvoidelectromagnetic interference
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

Conductive risers are introduced as intermediary structures between the RF front-end, downconverter, and processor. These risers serve dual functions: providing electrical interconnections and acting as electromagnetic shields. The conductive material in the risers blocks electromagnetic fields from adjacent components, preventing interference while maintaining the compact vertical stacking arrangement.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Area of stationary object

If sequential stacking of components is implemented, then space utilization is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvespace utilizationVSAvoidassembly complexity
Core Design Contradiction:
Area of stationary objectVSEase of manufacture

Solution Approach 1:

The receiver system is segmented into standardized modular components (RF front-end module, downconverter module, processor module) that can be manufactured independently using standard PCB and assembly processes. Each module has defined interface standards for electrical and mechanical connections, simplifying the stacking and assembly process despite the three-dimensional configuration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Standardized riser structures serve as intermediary components that facilitate the connection between stacked modules. These risers include pre-configured electrical interconnects and mechanical mounting features, allowing modules to be assembled in sequence without complex custom fabrication for each connection point.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides improved performance, thermal management, and electromagnetic shielding while maintaining a compact form factor, enhancing adaptability and versatility in communication applications by supporting multiple frequency bands and communication standards.

Implementation Method 1

the one or more risers may be configured to provide electromagnetically shielding to the front-end assembly, the downconverter assembly, and the processor

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Implementation Method 2

the one or more risers may be configured to thermally couple to the front-end assembly, the downconverter assembly, and the processor

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

along with heat sinks for efficient heat dissipation

Methodology Applied
Scientific EffectHeat dissipation: Heat Sink

Data Source

PatentUS20240396574A1Micro-small form factor (USFF) staring receiver as a passive sensor
Publication Date: 2024.11.28 ROCKWELL COLLINS INC
  • US20240396574A1 patent drawing
  • US20240396574A1 patent drawing

AI summary

A small-scale receiver design architecture is disclosed. The receiver architecture may include an amplifier, reconfigurable filters, a downconverter assembly, a processor, and one or more risers. The one or more risers may include ball grid array (BGA) interconnects configured for electrical coupling between the front-end assembly, the downconverter assembly, and the processor. The one or more risers may be configured to provide electromagnetically shielding to the front-end assembly, the downconverter assembly, and the processor. The one or more risers may be configured to thermally couple to the front-end assembly, the downconverter assembly, and the processor. The receiver architecture may include a sequential stacking of the one or more risers, the front-end assembly, the downconverter assembly, and the processor.