Triangular Wedge Switch Mount Housing for UTV Dashboard

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Solution Overview

Problem

Customization of utility task vehicles (UTVs) is hindered by limited space on the dashboard for adding or repositioning electrical switches, leading to difficulties in operating features, especially when driving on uneven terrain, due to accidental activation of switches and cluttered original equipment manufacturer (OEM) switch panels.

Innovation Solution

A three-dimensional triangular wedge-shaped switch mount housing made from ABS plastic, with elongated brackets and vertically aligned fins, allows for secure mounting and organization of additional switches or electrical components on the UTV dashboard, providing a convenient and clutter-free interface for operators.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If additional switches are added to the UTV dashboard, then the functionality and customization of the vehicle is improved, but the dashboard space becomes cluttered and switches become difficult to operate

Engineering Contradiction:
Improvecustomization capabilityVSAvoidswitch accessibility
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent transitions from a two-dimensional flat dashboard surface to a three-dimensional vertical mounting structure. The switch housing extends downward from the dashboard, utilizing the vertical Z-dimension to position switches in a compact arrangement that is close to the operator's hand without spreading out horizontally across the dashboard surface.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If switches are positioned closer to the operator for easy access, then ease of operation is improved, but the risk of accidental activation increases

Engineering Contradiction:
Improveswitch accessibilityVSAvoidaccidental activation risk
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent divides the switch housing into separate vertical compartments or bays, each housing individual switches. This segmentation creates physical separation between switches, allowing them to be positioned close to the operator while preventing accidental activation of adjacent switches through vertical isolation within distinct mounting spaces.

Inventive Principle:
Principle #1Segmentation

3Ease of manufacture

If switches are mounted on a flat dashboard surface, then installation is simple, but space utilization is limited and switches are difficult to reach

Engineering Contradiction:
Improveinstallation simplicityVSAvoiddashboard space utilization
Core Design Contradiction:
Ease of manufactureVSArea of moving object

Solution Approach 1:

The patent moves from planar mounting on the flat dashboard surface to three-dimensional vertical mounting. The housing extends downward from the dashboard, utilizing vertical space that would otherwise be unused, thereby increasing the effective mounting area without requiring additional horizontal dashboard real estate.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS11524634B1Switch mount housing for a utility task vehicle
Publication Date: 2022.12.13 CHRISTENSEN SR MICHAEL
  • US11524634B1 patent drawing
  • US11524634B1 patent drawing
  • US11524634B1 patent drawing

AI summary

A housing assembly for mounting at least one electric component in a vehicle is provided as a three-dimensional form having an internal volume, a general material wall thickness, a top wall, a side wall, and a front wall surface presenting the at least one mounted electrical component to an operator in the vehicle, the form mountable at one side to a first installation point on a substantially vertical utility task vehicle (UTV) dashboard cover surface through an opening in the top wall and, and an elongated bracket fixed at one end to the inside wall of the side wall of the three-dimensional form, and at a second bracket end extending out from the side wall and below the three dimensional form mounted to a second installation point on the UTV dashboard.