UV Nitride Light-Emitting Element With Al-Tuned Quantum Well Structure

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Solution Overview

Problem

Existing nitride semiconductor light-emitting elements do not effectively optimize light output across specific emission wavelength ranges, lacking tailored configurations for improved performance.

Innovation Solution

A nitride semiconductor light-emitting element is designed with a substrate having a c-plane growth surface, featuring an n-type semiconductor layer with specific Al composition ratios and film thicknesses, and active layers with quantum well structures optimized for ultraviolet light emission across different wavelength ranges, including single and multi quantum well configurations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a conventional nitride semiconductor light-emitting element configuration is used, then the device structure is simple, but the light output is insufficient in specific emission wavelength ranges

Engineering Contradiction:
Improvelight outputVSAvoiddevice structure
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent applies local quality by optimizing specific layers (n-type semiconductor layer with 1-10 μm thickness and Al composition ratio of 0.05-0.50, active layer with single quantum well structure) to have different properties tailored for UV emission enhancement, rather than uniform structure throughout the device

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent utilizes parameter changes by precisely controlling the Al composition ratio (0.05-0.50) and film thickness (1-10 μm) of the n-type semiconductor layer, as well as the quantum well structure parameters in the active layer, to optimize light output for specific UV wavelength ranges

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If the emission wavelength is changed, then different application requirements are met, but the light output decreases when not optimized for that specific wavelength

Engineering Contradiction:
Improveemission wavelength rangeVSAvoidlight output
Core Design Contradiction:
Adaptability or versatilityVSIllumination intensity

Solution Approach 1:

The patent achieves universality by designing a configuration that can effectively emit across multiple UV wavelength ranges (UVA: 315-400 nm, UVB: 280-315 nm, UVC: 200-280 nm) through controlled Al composition and quantum well structures, making the device adaptable to different applications without requiring complete redesign

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Illumination intensity

If the n-type semiconductor layer thickness is increased, then the light output in UVA range is improved, but the device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvelight output in UVA rangeVSAvoidfilm thickness control
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The patent applies parameter changes by establishing an optimal thickness range (1-10 μm) and Al composition ratio range (0.05-0.50) for the n-type semiconductor layer, balancing light output enhancement with manufacturability. This quantified parameter specification enables precise control during fabrication while achieving improved UVA emission

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves enhanced light output and reduced full width at half maximum for nitride semiconductor light-emitting elements across specific emission wavelength ranges, improving their performance and productivity.

Implementation Method 1

a nitride semiconductor layer stacked on the growth surface of the substrate, wherein the nitride semiconductor layer comprises an n-type semiconductor layer comprising Al, Ga and N, an active layer being formed on the n-type semiconductor layer on the opposite side to the substrate and comprising a single quantum well structure with one well layer comprising Al, Ga and N

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS20230378393A1Nitride semiconductor light-emitting element
Publication Date: 2023.11.23 NIKKISO CO LTD
  • US20230378393A1 patent drawing
  • US20230378393A1 patent drawing
  • US20230378393A1 patent drawing

AI summary

A nitride semiconductor light-emitting element emits ultraviolet light at a central wavelength of more than 320 nm and not more than 365 nm. The nitride semiconductor light-emitting element includes a substrate having a c-plane as a growth surface and a nitride semiconductor layer stacked on the growth surface of the substrate. The nitride semiconductor layer includes an n-type semiconductor layer, and an active layer being formed on the n-type semiconductor layer on the opposite side to the substrate and comprising a single quantum well structure with one well layer. The n-type semiconductor layer has an Al composition ratio of not more than 50% and a film thickness of more than 2 μm. A composition difference obtained by subtracting an Al composition ratio of the well layer from the Al composition ratio of the n-type semiconductor layer is not less than 22%.