UV Source Sleeve Cleaning With pH-Sensitive Acid Release

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional UV disinfection systems face issues with fouling of UV-transparent materials, leading to reduced UV light output, and existing acid-based cleaners suffer from leakage and concentration limitations, necessitating a controlled release mechanism for effective cleaning.

Innovation Solution

Encapsulating an acidic cleaning composition in a pH-sensitive polymer coating that dissolves at a target pH to release the cleaning agent, allowing for controlled acid delivery to clean UV-transparent surfaces without leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If acid-based cleaners are used to clean UV-transparent surfaces, then cleaning effectiveness is improved, but leakage and concentration control become problematic

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidacid leakage
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

A pH-sensitive polymer coating serves as an intermediary between the acid composition and the environment. The coating encapsulates the acid, preventing leakage, and controls its release only when pH conditions indicate fouling presence, thus eliminating harmful acid leakage while maintaining cleaning effectiveness

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The harmful property of acid leakage is extracted and separated from the cleaning function by enclosing the acid within a pH-sensitive polymer matrix. The acid is taken out of direct contact with the environment and only released under controlled pH-triggered conditions

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If conventional cleaners are applied continuously, then cleaning coverage is improved, but material degradation and chemical loss increase

Engineering Contradiction:
Improvecleaning coverageVSAvoidacid loss
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The pH-sensitive polymer coating enables periodic, on-demand release of acid composition based on pH triggers indicating fouling conditions. This replaces continuous cleaner application with periodic action, maintaining cleaning coverage while minimizing acid loss through controlled release timing

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system performs self-service cleaning by using pH changes in the environment as automatic triggers for acid release. The pH-sensitive coating detects fouling conditions and autonomously releases the appropriate amount of acid, eliminating the need for continuous external application and reducing chemical loss

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If pH-sensitive polymer coating is used to encapsulate acid composition, then controlled release is improved, but device complexity increases

Engineering Contradiction:
Improvecontrolled release capabilityVSAvoidencapsulation structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system exploits parameter changes in pH to control acid release. The pH-sensitive polymer coating changes its properties (from intact to dissolved) in response to pH variations, providing adaptive controlled release without requiring complex mechanical or electronic control mechanisms, thus balancing versatility with simplicity

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively maintains UV light transmission by periodically releasing acid to clean fouled surfaces, ensuring consistent disinfection performance while minimizing material degradation and acid loss.

Implementation Method 1

the polymer material dissolves at a pH above a target value above the polymer material pH dissolution point, wherein the dissolving releases the cleaning composition

Methodology Applied
Scientific EffectpH-dependent dissolution: Solvation

Data Source

PatentUS12460161B2Device for cleaning a surface
Publication Date: 2025.11.04 TROJAN TECHNOLOGIES GROUP ULC
  • US12460161B2 patent drawing
  • US12460161B2 patent drawing
  • US12460161B2 patent drawing

AI summary

An embodiment provides a device for cleaning a sleeve of an ultraviolet light source, including: the ultraviolet light source for the disinfection of a fluid, wherein the sleeve surrounds the ultraviolet light source; a cleaning composition encapsulated in a polymer material to form a compound; a canister around and in contact with the sleeve and encapsulating the compound against the sleeve thereby placing the compound in a location adjacent to the sleeve, wherein the polymer material dissolves at a pH above a target value above the polymer material dissolution point releases the cleaning composition. Other aspects are described and claimed.