UV-Irradiating Wafer Transfer Blade for Faster CMP on Hydrophobic Films

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Solution Overview

Problem

Existing chemical mechanical polishing processes for wafers are limited in enhancing hydrophilicity, which affects polishing speed and efficiency, particularly for hydrophobic films.

Innovation Solution

A wafer transfer apparatus equipped with a transfer arm, a blade supporting the wafer, and a light irradiation unit that emits ultraviolet light to enhance hydrophilicity by oxidizing or hardening the wafer surface before polishing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If chemical mechanical polishing is performed on hydrophobic films, then polishing can be conducted, but polishing speed is reduced due to insufficient hydrophilic treatment

Engineering Contradiction:
Improvepolishing speedVSAvoidhydrophilic treatment effectiveness
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies preliminary action by performing ultraviolet light irradiation on the wafer surface before the polishing process. The transfer arm includes a light irradiation unit that emits ultraviolet light to the wafer while it is held on the blade, creating hydrophilic treatment in advance. This preliminary hydrophilic treatment ensures that when the wafer enters the polishing process, the surface is already optimized for high-speed polishing, thereby resolving the contradiction between polishing speed and hydrophilic treatment effectiveness.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If conventional transfer arms are used without light irradiation, then device complexity is low, but hydrophilic treatment effectiveness is insufficient

Engineering Contradiction:
Improvehydrophilic treatment effectivenessVSAvoidtransfer arm structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies merging by integrating the light irradiation unit directly into the transfer arm structure. The transfer arm now performs dual functions: transferring the wafer to the polishing position and simultaneously irradiating ultraviolet light to the wafer surface. This combination of functions increases hydrophilic treatment effectiveness while minimizing the increase in device complexity, as the light irradiation system is incorporated within the existing transfer arm framework rather than being a completely separate system.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If ultraviolet light irradiation is added to the transfer arm, then hydrophilic treatment is enhanced, but device complexity increases

Engineering Contradiction:
Improvehydrophilic treatment effectivenessVSAvoidtransfer arm structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies universality by designing the transfer arm to perform multiple functions: mechanical transfer of the wafer and optical irradiation for hydrophilic treatment. The light irradiation unit is positioned on the blade such that it can irradiate the wafer during the transfer process without requiring separate dedicated equipment. This multi-functional design enhances hydrophilic treatment effectiveness while controlling device complexity by making the transfer arm itself a universal tool for both transfer and treatment operations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus improves polishing speed and efficiency by enhancing hydrophilicity, particularly for carbon-based hydrophobic films, through pre-polishing ultraviolet light treatment.

Implementation Method 1

a light irradiation unit on the blade and configured to irradiate ultraviolet light toward the wafer

Methodology Applied
Scientific EffectPhoto-oxidation: Photo-oxidation

Data Source

PatentUS20250329570A1Wafer transfer apparatus
Publication Date: 2025.10.23 SAMSUNG ELECTRONICS CO LTD
  • US20250329570A1 patent drawing
  • US20250329570A1 patent drawing
  • US20250329570A1 patent drawing

AI summary

The present inventive concepts provide a wafer transfer apparatus. The wafer transfer apparatus according to an example embodiment of the present inventive concepts includes a transfer arm configured to transfer a wafer, a blade coupled to an end portion of the transfer arm and configured to support the wafer, and a light irradiation unit on the blade and configured to irradiate ultraviolet light toward the wafer.