Vacuum Handling Device RFID Tag Galvanic Isolation

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Solution Overview

Problem

Vacuum handling devices face reliability issues due to wear and inferior quality components, as existing RFID tag systems cannot ensure that only original and properly integrated components are recognized and used, leading to potential errors in operation.

Innovation Solution

Incorporating a switching element between the RFID chip and antenna for galvanic separation, which disconnects the antenna from the RFID chip until activated, ensuring that components must be actively integrated and recognized by the system before data exchange can occur, thereby preventing improper component usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an RFID tag is integrated in the component, then component identification and data storage are enabled, but the system cannot detect whether the component is properly integrated or is an original component

Engineering Contradiction:
Improvecomponent authentication reliabilityVSAvoidRFID system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by pre-configuring the RFID tag with a switching element that is prepared to disconnect the antenna from the RFID chip. The switching element is set in advance to prevent communication until the component is properly integrated, so that when the component is installed, the connection is automatically established through vacuum pressure or magnetic field activation. This preliminary setup ensures that authentication occurs only after proper integration, resolving the contradiction between enabling RFID functionality and ensuring reliable component authentication.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If the RFID tag is always active, then data exchange is possible, but improper or copied components can be recognized and used

Engineering Contradiction:
Improvedata exchange capabilityVSAvoidcomponent authenticity assurance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent applies dynamics by making the RFID tag's antenna connection dynamic rather than static. The switching element changes the connection state based on operational conditions: the antenna is disconnected when the component is not properly integrated, and connected when vacuum pressure or magnetic field activation occurs during proper installation. This dynamic switching ensures that data exchange is only possible when the component is authentically and properly integrated, resolving the contradiction between ease of data exchange and assurance of component authenticity.

Inventive Principle:
Principle #15Dynamics

3Reliability

If a switching element is added for galvanic separation, then component authenticity is verified, but device complexity increases

Engineering Contradiction:
Improvecomponent integration verificationVSAvoidRFID tag structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces a switching element as an intermediary component between the antenna and the RFID chip. This switching element acts as a mediator that controls the electrical connection based on external stimuli (vacuum pressure or magnetic field). By using this intermediary, the system achieves reliable component integration verification without requiring complex authentication protocols or additional sensors, as the switching element itself responds passively to the operational conditions, thus resolving the contradiction between verification reliability and structural complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures a reliable operation by ensuring only properly integrated components are recognized and used, preventing errors and ensuring a safe and accurate process in vacuum handling devices.

Implementation Method 1

providing between the RFID chip and the antenna a switching element for galvanic separation between the RFID chip and the antenna

Methodology Applied
Scientific EffectGalvanic separation:

Implementation Method 2

This is done, for example, by using the vacuum applied to the vacuum handling device or the vacuum present in the component for actuating the switching element

Methodology Applied
Scientific EffectVacuum: Vacuum

Implementation Method 3

the switching element can be actuated with a magnet disposed in the vacuum handling device. For example, the switching element transitions from its open position into its closed position when the component approaches this magnet

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Data Source

PatentUS8157182B2Vacuum handling device
Publication Date: 2012.04.17 J SCHMALZ GMBH
  • US8157182B2 patent drawing
  • US8157182B2 patent drawing
  • US8157182B2 patent drawing

AI summary

The invention relates to a vacuum handling device (46) for fixing or transporting work pieces (44) comprising a plurality of components, wherein at least one of the components is provided with an RFID tag (10) and the RFID tag is provided with an RFID chip (14) and an antenna (12), wherein a switching element (16) is provided for the galvanic isolation of the RFID chip and antenna between the RFID chip and the antenna.