Vacuum Lifting System Anchoring via Pressure Differential

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Solution Overview

Problem

Conventional material lifting systems are cumbersome and difficult to reposition due to their weight and requirement for permanent anchoring, which limits their portability and increases installation costs.

Innovation Solution

A vacuum-operated lifting system that uses air pressure differentials to anchor itself to the floor and lift objects, eliminating the need for bolts or fasteners by creating a suction force between the system and the ground, allowing for easy disconnection and reconnection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the main structure is secured to the ground using bolts or fasteners to prevent tipping over, then the stability and load-bearing capacity are improved, but the portability and ease of repositioning deteriorate

Engineering Contradiction:
ImprovestabilityVSAvoidportability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent replaces the mechanical fastening system (bolts, welds, or other permanent attachments) with a vacuum suction system. The vacuum pump creates a negative pressure differential that generates adhesive force between the main structure's base plate and the ground surface, eliminating the need for mechanical fasteners while maintaining stability during operation and enabling easy repositioning when needed.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs pneumatic principles by using a vacuum pump to create a pressure differential. The vacuum system generates suction force through air pressure differentials, which adheres the main structure to the ground without permanent fasteners. This pneumatic attachment mechanism allows the system to be firmly secured during operation but easily detached and repositioned when required.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Reliability

If the lifting system is made heavy to ensure stability and prevent tipping over, then the reliability under load is improved, but the ease of movement and repositioning deteriorates

Engineering Contradiction:
Improvestability under loadVSAvoidweight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent uses vacuum suction force as a counteracting mechanism to the gravitational force acting on the lifting system. The suction force generated by the vacuum pump creates an adhesive effect that holds the main structure to the ground, effectively counterbalancing the system's weight and preventing tipping over without requiring the system to be excessively heavy. This allows the system to maintain stability while remaining relatively lightweight and portable.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

3Reliability

If permanent fasteners are used to secure the main structure to the floor, then the stability and load-bearing capacity are improved, but the installation complexity and cost increase

Engineering Contradiction:
ImprovestabilityVSAvoidinstallation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical fastening systems (bolts, welds, anchors, or other permanent attachments) with a simpler vacuum suction system. The vacuum pump creates adhesive force through pressure differentials, providing stable attachment without requiring complex installation procedures. The system can be quickly deployed and removed without permanent modifications to the floor or ground surface, significantly reducing installation complexity and cost.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The vacuum lifting system is self-securing through the vacuum suction mechanism. The system automatically adheres to the ground surface when the vacuum pump operates, eliminating the need for separate fastening operations. The same vacuum system that secures the lifting arm also anchors the main structure to the ground, simplifying the overall system design and installation process.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables secure anchoring and lifting without permanent fasteners, enhancing portability and reducing installation costs by allowing the system to be easily moved and repositioned as needed.

Implementation Method 1

Use of the air pump to draw air out of the conduit system creates pressure differential between ambient air pressure and air pressures in the recess, cavity or space of the main structure anchor the vacuum lifting system to the ground

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Implementation Method 2

create pressure differential between ambient air pressure and the hollow interior of the lifting head to secure the object to be lifted

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Implementation Method 3

The air pump system is operable to draw air out of the conduit system to create a vacuum suction force

Methodology Applied
Scientific EffectVacuum suction: Suction

Data Source

PatentUS11541547B2Vacuum lifting system
Publication Date: 2023.01.03 LAWSON DARREN WAYDE
  • US11541547B2 patent drawing
  • US11541547B2 patent drawing
  • US11541547B2 patent drawing

AI summary

A vacuum operated object lifting system is disclosed that can use air pressure differentials to anchor the lifting system to the floor or other structure. The vacuum lifting system includes a main structure having a space defined in the bottom thereof and a lifting arm system extending from the main structure for grasping and moving a load. The vacuum lifting system includes a vacuum pumping system including an air pump and a conduit system extending from the air pump to the space in the bottom of the main structure. Use of the air pump to draw air out of the conduit system creates pressure differential between ambient air pressure and air pressure in the space of the main structure to anchor the vacuum lifting system to the ground. The vacuum pumping system may also grasp the load by suction.