All-Vanadium Redox Flow Battery Additive Control

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Solution Overview

Problem

All-vanadium redox flow batteries face issues with hydrogen evolution reactions leading to reduced discharge capacity and operational inefficiencies, along with safety concerns due to electrolyte imbalances and precipitation at elevated temperatures, which existing additives fail to adequately address.

Innovation Solution

Maintaining a vanadium ratio of 1:1.3 to 1:2 between positive and negative electrolytes, with the addition of sulfuric acid, sulfate, phosphoric acid, or phosphate-based additives to control vanadium concentrations and minimize hydrogen evolution, while adjusting the charge-discharge cut-off voltage range to optimize performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If additives are added to improve electrolyte stability at high temperature, then operation stability is improved, but discharge capacity is reduced due to hydrogen evolution reaction

Engineering Contradiction:
Improveoperation stabilityVSAvoiddischarge capacity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent changes the chemical parameters of the electrolyte by introducing specific additives (phosphoric acid and/or phosphate) with controlled concentrations (0.01-0.5 mol/L). This parameter change stabilizes the electrolyte at high temperatures while minimizing hydrogen evolution, thus resolving the contradiction between operation stability and discharge capacity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The additive acts as an intermediary substance that mediates between the conflicting requirements. It interferes with the hydrogen evolution reaction mechanism while maintaining electrolyte stability, thereby protecting the discharge capacity while ensuring operation stability at elevated temperatures

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If cooling measures are taken to prevent V2O5 precipitation, then system safety is improved, but cost and energy consumption increase

Engineering Contradiction:
Improvesystem safetyVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by stationary object

Solution Approach 1:

Instead of using energy-consuming cooling measures to prevent V2O5 precipitation, the patent converts the harmful high-temperature condition into a beneficial operating range by adding additives that stabilize the electrolyte. The additives enable the system to operate safely at higher temperatures without cooling, thus eliminating energy consumption while maintaining system safety

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent extracts the need for cooling systems by introducing chemical additives that fundamentally prevent precipitation. This removes the harmful effect of high temperature through chemical means rather than thermal management, eliminating the requirement for energy-consuming cooling infrastructure

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If organic micromolecules are added to stabilize electrolyte, then operation stability is improved, but foreign metal ion concentration increases and redox reaction occurs

Engineering Contradiction:
Improveoperation stabilityVSAvoidforeign metal ion concentration
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent changes the type and concentration parameters of additives by selecting inorganic phosphoric acid and phosphate compounds instead of organic micromolecules. This parameter change avoids redox reactions with V5+ while maintaining electrolyte stability, thus preventing foreign metal ion contamination

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses simple, stable inorganic additives (phosphoric acid and phosphate) that are chemically inert toward vanadium species. These additives provide stable performance without undergoing degradation or redox reactions, avoiding the introduction of foreign metal ions that would occur with organic additives

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces irreversible capacity attenuation, enhances electrolyte utilization, and stabilizes the battery system, maintaining high energy density and operational safety without excessive cost or energy consumption.

Implementation Method 1

the positive solution and negative solution performs the following reaction by ion conducting membrane

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 2

the electrolyte is driven by positive magnetic drive pumps and negative magnetic drive pumps

Methodology Applied
Scientific EffectMagnetic drive: Magnetic Field

Implementation Method 3

positive electrode reaction: VO2+ ⇌ V3+ + e-; negative electrode reaction: V3+ + e- ⇌ V2+

Methodology Applied
Scientific EffectRedox reaction: Redox Reactions

Implementation Method 4

Hydrogen evolution reaction: 2H+ + 2e- ⇌ H2↑

Methodology Applied
Scientific EffectHydrogen evolution reaction: Electrolysis

Implementation Method 5

the positive electrolyte is possible to generate the precipitate of V2O5↓

Methodology Applied
Scientific EffectPrecipitation: Precipitation

Data Source

PatentEP3024080B1All-vanadium redox flow battery and operation method thereof
Publication Date: 2019.09.04 DALIAN RONGKE POWER
  • EP3024080B1 patent drawingFigure 1~2
  • EP3024080B1 patent drawingFigure 3
  • EP3024080B1 patent drawing

AI summary

An all-vanadium redox flow battery and an operation method thereof, which belong to the field of flow batteries. The all-vanadium redox flow battery comprises a positive electrolyte and a negative electrolyte. A total vanadium ratio of the positive electrolyte and the negative electrolyte is maintained at the following ratio: positive electrolyte: negative electrolyte =1:1.5-1:1.2. Both the positive electrolyte and negative electrolyte comprise additives, the concentration of the additives being 0.01mol/L-0.5mol/L. the additive is at least one selected from sulfuric acid, sulfate, phosphoric acid, phosphate, pyrophosphate, and polyphosphate. The all-vanadium redox flow battery can operate with high-energy-density, and can also significantly reduce the irreversible discharge capacity attenuation caused by a hydrogen evolution side-reaction.