Vapor-Liquid Heat Transfer Module with Minimized Exchange Area

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Solution Overview

Problem

Current vapor-liquid phase fluid heat transfer techniques require a large heat exchange area and long heat transfer paths, leading to poor heat exchange efficiency due to the use of fans and conventional tube designs, which occupy internal space and hinder quick flow of the working medium.

Innovation Solution

A vapor-liquid phase fluid heat transfer module with a minimized heat exchange area and shortened heat transfer path, featuring an evaporator with a chamber, an evaporator tube body, a heat exchanger with a condensation section, and a heat sink tube body, where the heat exchanger is disposed on the condensation section of the evaporator tube body or stacked, allowing for quick heat transfer to the heat sink.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a fan and conventional tube body are used for heat dissipation, then the heat sink can be cooled, but the heat exchange area becomes larger and the heat transfer path becomes longer, occupying more internal space and reducing heat exchange efficiency

Engineering Contradiction:
Improveheat exchange efficiencyVSAvoidinternal space occupation
Core Design Contradiction:
ProductivityVSVolume of stationary object

Solution Approach 1:

The patent applies phase change technology by using a working medium that evaporates in the evaporator section and condenses in the condensation section. This phase transition mechanism enables highly efficient heat transfer without requiring fans or large heat exchange areas, directly resolving the contradiction between heat exchange efficiency and space occupation

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The heat transfer system is segmented into distinct functional sections: evaporator section, condensation section, and adiabatic section. This segmentation allows each component to perform its specific function efficiently, with the phase change occurring in controlled locations, thereby reducing the overall space required while maintaining high heat exchange efficiency

Inventive Principle:
Principle #1Segmentation

2Productivity

If a conventional tube body with long heat transfer path is used, then the evaporator and heat sink can be connected, but the working medium cannot flow back quickly, leading to poor heat exchange efficiency

Engineering Contradiction:
Improveheat exchange efficiencyVSAvoidheat transfer path length
Core Design Contradiction:
ProductivityVSLength of moving object

Solution Approach 1:

The patent introduces dynamic flow control mechanisms including capillary structures and throttling devices that adapt the flow characteristics of the working medium. This enables quick flow back of the condensed liquid to the evaporator without requiring long heat transfer paths, resolving the contradiction between heat exchange efficiency and path length

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system is designed with preliminary action by positioning the condensation section immediately adjacent to the evaporator section, and pre-configuring the flow return path through capillary wicking structures. This allows the working medium to quickly return to the evaporator without traversing a long path, maintaining high heat exchange efficiency

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances heat exchange efficiency by minimizing the heat exchange area and shortening the heat transfer path, enabling the working media to flow quickly and effectively, thereby improving the overall heat dissipation performance.

Implementation Method 1

Through the tube body, the heat is transferred from the evaporator to the remote end heat sink so as to dissipate the heat

Methodology Applied
Scientific EffectVapor-liquid phase change: Phase Change

Implementation Method 2

at least one evaporator having a first chamber inside, a first working medium being filled in the first chamber

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

a condensation section positioned between the first and second ends

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 4

the at least one heat exchanger further having a first face and a second face for the condensation section of the evaporator tube body to attach to

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Implementation Method 5

The heat sink tube body serves as a loop of a second working medium for the second working fluid to flow through

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS10907910B2Vapor-liquid phase fluid heat transfer module
Publication Date: 2021.02.02 ASIA VITAL COMPONENTS CO LTD
  • US10907910B2 patent drawing
  • US10907910B2 patent drawing
  • US10907910B2 patent drawing

AI summary

A vapor-liquid phase fluid heat transfer module includes: at least one evaporator having a first chamber inside, which containing a first working medium; at least one evaporator tube body having a first end, a second end and a condensation section positioned, the first and second ends communicating with the first chamber of the at least one evaporator to form a loop of the first working medium; at least one heat exchanger having a heat exchange chamber, a first face and a second face for the condensation section of the evaporator tube body to attach to; and at least one heat sink tube body, which communicating with the heat exchange chamber of the at least one heat exchanger and the at least one heat sink to form a loop of the second working medium.