Variable Brake Pressure Release for Creep Groan Reduction

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Solution Overview

Problem

Existing vehicle stop maintaining systems, such as those with automatic brake force control devices, often result in the generation of creep groan due to prolonged hydraulic brake pressure within the stick-slip occurable range during engine restart, which can lead to engine stall and compromised starting performance.

Innovation Solution

A vehicle stop maintaining system that includes an automatic transmission and brake force control mechanism, where a controller determines the drive force stabilized timing and controls the hydraulic brake pressure with a late-stage release rate higher than the early-stage rate after reaching a medium hydraulic pressure, ensuring the brake force falls below the engine drive force, thereby shortening the stick-slip occurable range and preventing engine stall.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the release rate of hydraulic brake pressure is increased to shorten the time in stick-slip occurable range, then creep groan is reduced, but the engine may stall because vehicle wheels begin to be driven before engine drive force stabilizes

Engineering Contradiction:
Improvecreep groanVSAvoidengine restart stability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent applies dynamics by making the brake pressure release rate variable rather than constant. The release rate is adjusted based on engine drive force stability: initially set high to quickly exit the stick-slip occurable range and reduce creep groan, then reduced to a lower level after engine drive force stabilizes to prevent engine stall. This dynamic adjustment resolves the contradiction between reducing creep groan and ensuring engine restart stability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of brake pressure release rate from a fixed value to a variable value that changes based on engine drive force stability. By monitoring whether the engine drive force has stabilized and adjusting the release rate accordingly (high initially, then lower after stabilization), the system resolves the contradiction between minimizing creep groan duration and preventing engine stall.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If the second gradient release rate is gentler than the first gradient to improve starting performance, then vehicle jump start is prevented, but the hydraulic brake pressure remains in stick-slip occurable range for a longer period causing creep groan

Engineering Contradiction:
Improvestarting performanceVSAvoidcreep groan
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent makes the release rate dynamic by initially setting it at a higher level (first gradient equivalent) to quickly reduce brake pressure through the stick-slip occurable range, thereby reducing creep groan. After engine drive force stabilizes, the release rate is reduced to a lower level (second gradient equivalent) to prevent vehicle jump start and ensure smooth starting performance. This dynamic adjustment resolves the contradiction between reducing creep groan and maintaining starting performance.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies preliminary action by first rapidly reducing brake pressure through the dangerous stick-slip occurable range before the engine drive force fully stabilizes, thereby preventing creep groan from occurring in the first place. This preliminary high-rate release prevents the harmful frictional engagement repetition, and subsequent lower-rate release ensures smooth vehicle start without jump start.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces creep groan generation and ensures stable engine restart by maintaining the vehicle wheels' propulsion only after the engine drive force stabilizes, enhancing starting performance.

Implementation Method 1

a stick-slip phenomenon occurs between friction surfaces of a brake pad and a rotor disk within a given hydraulic brake pressure range

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

a stick-slip phenomenon occurs between friction surfaces of a brake pad and a rotor disk within a given hydraulic brake pressure range, thus, an abnormal sound (creep groan) occurs

Methodology Applied
Scientific EffectStick-slip phenomenon: Stick-slip Phenomenon

Implementation Method 3

energy is accumulated once the hydraulic brake pressure is maintained until around when the brake force corresponding to the hydraulic brake pressure matches the drive force of the engine, while causing an elastic deformation in a friction member of the brake pad

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS9925962B2Stop maintaining system of vehicle
Publication Date: 2018.03.27 MAZDA MOTOR CORP
  • US9925962B2 patent drawing
  • US9925962B2 patent drawing
  • US9925962B2 patent drawing

AI summary

A vehicle stop maintaining system comprises an automatic transmission, an automatic stop-restart mechanism for automatically stopping and restarting an engine, a foot brake mechanism for braking vehicle wheels through hydraulic brake mechanisms, a brake force control mechanism having a pressurizer that increases hydraulic brake pressure applied to the hydraulic brake mechanisms, and for braking the wheels by controlling the pressurizer independently from brake pedal depression, a controller configured to maintain a vehicle stopped state by operating the automatic stop-restart mechanism to stop the engine and operating the brake force control mechanism to keep initial hydraulic brake pressure according to the brake pedal depression, and a drive force state determining module for determining a drive force stabilized timing. The controller operates the automatic stop-restart mechanism to restart the engine and operates the brake force control mechanism to release the initial hydraulic brake pressure when accelerator pedal depression is detected.